Manufacturing Engineer Solid Rocket Motors

Founded in 2022 Mach Industries is a rapidly growing defense technology company focused on developing next-generation autonomous defense platforms. At the core of our mission is the commitment to delivering scalable decentralized defense systems that enhance the strategic capabilities of the United States and its allies. With a workforce of approximately 220 employees we operate with startup agility and ambition.

Our vision is to redefine the future of warfare through cutting-edge manufacturing innovation at speed and unwavering focus on national security. We are dedicated to solving the next generation of warfare with lethal systems that deter kinetic conflict and protect global security.

Mach Energetics is seeking a Manufacturing Engineer to lead the design formulation and development of advanced solid propulsion systems for next-generation defense platforms. This role focuses on propulsion architecture propellant chemistry grain design and motor development from initial concept through validated hardware.

You will work closely with multidisciplinary teams to create high-performance propulsion systems optimized for reliability manufacturability and operational effectiveness. The ideal candidate is deeply technical highly hands-on and excited to move quickly from design iteration to hardware execution.

This role is best suited for engineers who enjoy solving first-principles propulsion problems and want direct ownership over critical vehicle performance.

• Design and develop solid rocket motor systems including propellant formulations grain geometries igniters insulation systems and nozzle configurations

• Develop and optimize composite solid propellant formulations

• Perform propulsion analyses including internal ballistics combustion behavior thermal performance and structural evaluations

• Collaborate with manufacturing teams to transition propulsion systems from prototype development to scalable production

• Support propellant mixing casting curing and characterization activities during development programs

• Collaborate with flight sciences structures avionics and systems engineering teams to integrate propulsion systems into operational vehicles

• Investigate propulsion anomalies and perform root-cause analysis on motor or propellant performance issues

• Support static fire testing and propulsion validation efforts as part of the development process

• Bachelors degree in Aerospace Engineering Mechanical Engineering Chemical Engineering Materials Science or related field

• Experience with solid propulsion systems energetic materials or rocket motor development

• Strong understanding of combustion thermodynamics fluid mechanics and propulsion fundamentals

• Familiarity with composite propellant systems grain design and rocket motor internal ballistics

• Experience performing engineering analysis using modeling or simulation tools

• Ability to work hands-on in laboratory and propulsion development environments

• Strong technical communication and problem-solving skills

• Ability to obtain and maintain a U.S. security clearance

• Masters or PhD focused on propulsion energetic materials combustion or related discipline

• Experience designing or analyzing solid rocket motors for tactical missile launch vehicle or UAV applications

• Familiarity with propellant processing cure kinetics and energetic material characterization

• Experience with CFD FEA thermal analysis or combustion simulation tools

• Experience supporting propulsion development test campaigns and data analysis

• Knowledge of energetic material safety standards and handling procedures

• Experience operating in rapid development or startup environments

Disclosures

This position may require access to information protected under U.S. export control laws and regulations including the Export Administration Regulations (EAR) and the International Traffic in Arms Regulations (ITAR). Please note that any offer for employment may be conditioned on authorization to receive software or technology controlled under these U.S. export control laws and regulations without sponsorship for an export license.

Mach participates in E-Verify and will provide the federal government with your Form I-9 information to confirm that you are authorized to work in the U.S.

The salary range for this role is an estimate based on a wide range of compensation factors inclusive of base salary only. Actual salary offers may vary based on (but not limited to) work experience education and training critical skills and business considerations. Highly competitive equity grants are included in most offers and are considered part of Machs total compensation package. Mach offers benefits such as health insurance retirement plans and opportunities for professional development.

Mach is an equal opportunity employer committed to creating a diverse and inclusive workplace. All qualified applicants will be treated with respect and receive equal consideration for employment without regard to race color creed religion sex gender identity sexual orientation national origin disability uniform service Veteran status age or any other protected characteristic per federal state or local law including those with a criminal history in a manner consistent with the requirements of applicable state and local laws. If youd like to defend the American way of life please reach out!

Required Experience:

IC