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Welding Research Engineer

ITW


Job Location:

Appleton, WI - USA

Monthly Salary: Not provided by the employer
Posted: 14 September 2026 (12 days ago)
Application Deadline: 23 December 2026
Vacancies: 1 Vacancy

Job Summary

Job Description:

Position Overview

If youre a creative problem solver interested in advancing welding technologies that empower metal fabricators to build a better world keep reading.

Are you curious about the dynamics of the welding arc or always looking for a better way to make a great weld This role is built for you.

Miller Electric Mfg. LLC is growing its Weld Process & Solutions Development group.Were looking for a Welding Research Engineer whose curiosity about welding processes is backed by real experimental discipline someone who collaborates with a team to form a hypothesis design the experiment run the tests extract the numbers and share the results.

This is advanced research and development at the frontier of arc physics weld bead formation and next-generation controls. Youll investigate arc behavior and metal transfer at a fundamental level using high-speed video custom instrumentation and DOE.

This research team leverages all the ITW Welding Group (including Miller Hobart Brothers Tregaskiss Bernard Orbitalum and others) to produce new combinations of processes consumables and equipment that shape the future of welding technology.

Partnering with Marketing Sales Engineering Production and Customer Service youll make a big impact by turning real-world problems into industry-leading solutions.

Based in Appleton Wisconsin in the heart of the Fox Valley youll find a strong community exceptional quality of life and easy outdoor access meaning less time commuting and more time enjoying life. This is an on-site role; relocation assistance is available.

If teaming up with other skilled professionals to invent the future of the welding industry at a company with global reach is the kind of challenge that excites you wed love to hear from you.

Key Responsibilities
  • Partner with Marketing Sales Engineering Production and Customer Service to translate industry needs into commercial solutions.
  • Conduct fundamental investigations that produce unique combinations of welding processes consumables and equipment.
  • Design and execute experiments end-to-end: generate a hypothesis customize test equipment acquire data run statistical analysis build models and share results.
  • Represent ITW Welding in the research community through technical conferences and university partnerships.
  • Track global academic research in welding technology to seed new investigations.
  • Collaborate with legal counsel to convert discoveries into patents.

Required Qualifications
  • Masters or PhD in Materials Science Metallurgy Physics Welding Engineering or a related technical field.
  • Solid grasp of electrical principles electromagnetism and material properties and how they govern arc behavior and metal transfer.
  • Strong mathematical and computer modeling skills applied to welding phenomena.
  • Proficiency with analytical tools such as data acquisition systems electronic sensors oscilloscopes and high-speed video.
  • Skilled in research methodologies such as design of experiments statistical data analysis and rigorous variable control.
  • Excellent communication organizational and interpersonal skills across technical and non-technical audiences.
  • Innately curious self-starter mindset that thrives in ambiguity.

Preferred Qualifications
  • Hands-on experience with arc welding processes (GMAW GMAW-P GTAW SMAW FCAW LBW).
  • Prior experience in robotic welding welding equipment development or the metal fabrication industry.
  • Familiarity with analog and digital control systems in welding applications.
  • Skilled at writing software in both PC and embedded environments.
  • Experience with training and deploying AI/ML models.
  • Ability to design and build custom test fixtures.
  • Active network within the welding industry and academia.

ITW is an equal opportunity employer. We value our colleagues unique perspectives experiences and ideas and create workplaces where everyone can develop their careers and perform to their full potential.


As an equal employment opportunity employer ITW is committed to equal employment opportunity and fair treatment for employees beginning with the hiring process and continuing through all aspects of the employment relationship.


All qualified applicants will receive consideration for employment without regard to race color sex gender identity sexual orientation religion national origin age disability protected Veteran status or any other characteristic protected by applicable federal state or local laws.


Required Experience:

IC


About Company

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ITW (NYSE: ITW) is a Fortune 300 global multi-industrial manufacturing leader with revenue of $16.1 billion in 2023. The company’s seven industry-leading segments leverage the unique ITW Business Model to drive solid growth with best-in-class margins and returns in markets where highl ... View more

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