TPM Systems Manager
Department:
Job Summary
The TPM Manager is responsible for leading the deployment sustainment and continuous improvement of Total Productive Maintenance (TPM) across the Perry facility. The role serves as the site leader for TPM systems Overall Equipment Effectiveness (OEE) governance Autonomous Maintenance Daily Management Systems and loss elimination activities.
The TPM Manager works cross-functionally with Operations Maintenance Reliability Engineering Quality Warehouse and Training to improve manufacturing performance increase equipment reliability reduce losses and build a culture of continuous improvement.
This role is a key leadership position responsible for driving Perrys Operational Excellence strategy and supporting the plants long-term objectives related to Safety Quality Delivery Cost People and Reliability.
Key Responsibilities
TPM Deployment and Governance
- Lead development and execution of the Perry TPM roadmap.
- Manage implementation of TPM pillars and sustainment activities.
- Facilitate TPM steering committee meetings and pillar reviews.
- Develop annual TPM maturity plans and site assessments.
- Conduct TPM audits and provide feedback to leadership teams.
- Establish TPM standards processes and governance systems.
- Drive continuous improvement in TPM pillar performance.
OEE Management
- Own site OEE governance process.
- Lead OEE loss analysis and prioritization.
- Facilitate weekly and monthly OEE reviews.
- Identify and quantify equipment losses.
- Partner with Operations and Reliability teams to eliminate chronic losses.
- Develop and maintain OEE dashboards and visual management systems.
- Ensure OEE improvement initiatives align with site priorities.
Accountable Metrics
- OEE
- Availability
- Performance
- Quality Rate
- Changeover Efficiency
- Schedule Attainment
Autonomous Maintenance
- Develop and sustain Autonomous Maintenance programs.
- Establish operator ownership of equipment conditions.
- Implement cleaning inspection lubrication and tightening standards.
- Ensure completion of Autonomous Maintenance activities.
- Develop centerlining and standard work documentation.
- Partner with Training to build operator capability.
Accountable Metrics
- AM Completion Rate
- CILT Compliance
- Equipment Basic Condition Scores
- Operator Defect Identification
Loss Elimination
- Lead focused improvement activities targeting the largest operational losses.
- Facilitate structured problem-solving activities.
- Drive root cause analysis and corrective actions.
- Develop loss trees and Pareto analysis.
- Support kaizen events and rapid improvement workshops.
- Validate operational improvements and sustainability plans.
Focus Areas
- Equipment reliability losses
- Startup losses
- Packaging downtime
- Changeover losses
- Yield losses
- Labor productivity losses
Data Analytics and Performance Management
Lead and direct site Data Analysts supporting Operational Excellence efforts.
Responsibilities
- Develop KPI dashboards
- Analyze operational losses
- Establish performance reporting systems
- Build predictive performance metrics
- Support data-driven decision making
Key Analytics
- OEE
- Downtime
- Reliability
- Packaging performance
- Labor productivity
- Yield and MUV
- TPM pillar health
Daily Management Systems
- Develop and sustain Daily Management processes.
- Standardize Tier Meeting structure and effectiveness.
- Establish KPI review cadence.
- Ensure accountability through action management systems.
- Support escalation and problem-solving processes.
- Drive visual management implementation across the facility.
Accountable Metrics
- Action Closure Rate
- Tier Meeting Compliance
- KPI Review Compliance
- Problem Solving Effectiveness
Reliability and Maintenance Partnership
Work closely with Maintenance and Reliability leadership to improve asset performance.
Responsibilities
- Support Planned Maintenance pillar execution
- Review PM effectiveness
- Participate in bad actor reviews
- Support reliability improvement initiatives
- Drive loss elimination related to equipment performance
Key areas of focus include:
- PM compliance
- MTBF
- MTTR
- Repeat failures
- Emergency work reduction
Leadership and Culture
- Coach leaders on TPM principles and Operational Excellence tools.
- Develop team member engagement in continuous improvement.
- Drive ownership and accountability across the organization.
- Build cross-functional relationships that support plant performance.
- Promote a culture of fact-based decision making and continuous improvement.
Key Performance Indicators
TPM Metrics
- TPM Audit Score
- Pillar Maturity Score
- Autonomous Maintenance Completion
- TPM Participation Rate
Operational Metrics
- OEE
- Availability
- Performance Rate
- Changeover Time
- Schedule Attainment
Reliability Metrics
- PM Compliance
- MTBF
- MTTR
- Repeat Failures
- Emergency Work %
Continuous Improvement Metrics
- CI Savings
- Productivity Improvements
- Action Closure Rate
- Loss Elimination Achievement
People Metrics
- Training Completion
- Skills Matrix Completion
- Employee Engagement
- TPM Certification Progress
Qualifications :
Preferred Qualifications
Education
- Bachelors degree in Engineering Operations Management Industrial Technology Manufacturing Business or related field.
Experience
- 5 years of manufacturing leadership experience.
- 3 years of TPM Lean Manufacturing Continuous Improvement Reliability or Operational Excellence experience.
- Experience leading cross-functional improvement initiatives.
- Experience in food manufacturing preferred.
- Experience with automation and packaging systems preferred.
Preferred Certifications
- TPM Certification
- Lean Six Sigma Green Belt or Black Belt
- CMRP (Certified Maintenance & Reliability Professional)
- Certified Reliability Leader (CRL)
- Project Management Certification (preferred)
Critical Competencies
Leadership
- Drives Results
- Ensures Accountability
- Develops Talent
- Builds Effective Teams
Operational Excellence
- TPM Expertise
- Lean Manufacturing
- Root Cause Analysis
- Continuous Improvement
Business Acumen
- Data Analytics
- Financial Acumen
- KPI Management
- Strategic Thinking
Collaboration
- Communicates Effectively
- Influences Without Authority
- Cross-Functional Partnership
- Change Management
Success in the First 12 Months
The TPM Manager will be expected to:
- Establish TPM governance across the facility.
- Implement a site TPM roadmap.
- Improve OEE performance.
- Increase Autonomous Maintenance participation.
- Strengthen Daily Management Systems.
- Improve PM effectiveness through partnership with Reliability.
- Develop TPM capability within Operations and Maintenance.
- Deliver measurable improvements in productivity reliability and loss elimination.
Additional Information :
The starting rate for this role is $140000 to $155000. Actual salaries will vary based on several factors including but not limited to external market data internal equity location and candidate skill set and experience. Base pay is just one component of Jack Links Total Rewards package for Team Members. Other rewards may include annual incentive and program-specific awards. Jack Links provides a variety of benefits to eligible Team Members including medical dental and vision benefits life and disability insurance 401k participation paid holidays and paid time off.
PHYSICAL DEMANDS:
The physical demands described here are representative of those that must be met by an employee to be successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
While performing the duties of this job the employee is regularly required to stand walk use hands to finger handle or feel lift and/or move up to 25 pounds and talk or hear. The employee is occasionally required to sit and reach with hands and arms. The employee must occasionally lift and/or move up to 50 pounds. Specific vision abilities required by this job include close vision.
WORK ENVIRONMENT:
The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job. The work environment is a plant / office setting with varying degrees of temperatures and noise levels. Exposure to manufacturing equipment movement and wet / slippery floors.
Equal Employment Opportunity Employer
Jack Links is an equal opportunity employer and all qualified applicants will receive consideration for employment without regard to race color religion sex sexual orientation and gender identity national origin disability status protected veteran status or any other characteristic protected by law.
E-Verify
Jack Links provides the Social Security Administration (SSA) and if necessary the Department of Homeland Security (DHS) with information from each new Team Members Form I-9 to confirm work authorization. IMPORTANT: If the Government cannot confirm that you are authorized to work we are required to provide you written instructions and an opportunity to contact SSA and/or DHS before taking adverse action against you including terminating your employment. We do not use E-Verify to pre-screen job applicants or to re-verify current employees and may not limit or influence the choice of documents presented for use on the Form order to determine whether Form I-9 documentation is valid we use E-Verifys photo screening tool to match the photograph appearing on some permanent resident and employment authorization cards with the official U.S. Citizenship and Immigration Services (USCIS) photograph. If you believe that Jack Links has violated our responsibilities under this program or has discriminated against you during the verification process based upon your national origin or citizenship status please call the Office of Special Counsel at 1- (TDD: 1-).
All your information will be kept confidential according to EEO guidelines.
Remote Work :
No
Employment Type :
Full-time
About Company
At Jack Link’s, we feed the journey. We take pride in rolling up our sleeves and getting things done together. Fueled by creativity, passion, and a commitment to doing things the right way, we tackle the hard stuff first and focus on real progress, bold moves, and no excuses. We creat ... View more