Sr. Process Engineer Tooling Design and Procurement

Job Description

As a Senior Tooling Engineer in GMs Casting organization youll design and industrialize tooling for high-volume production of critical propulsion components supporting ICE and EV programs. Youll work across design manufacturing simulation suppliers and plant operations to take tooling solutions from concept through launch and production.

• Develop tooling concepts 3D models and detailed drawings for casting tools fixtures coreboxes and related equipment.

• Create and maintain electronic math data for casting product and process development.

• Translate product requirements GD&T and manufacturing requirements into safe high-quality manufacturable tooling designs.

• Partner with product engineering manufacturing engineering plant teams and suppliers from concept through launch and production support.

• Lead or participate in tooling reviews feasibility assessments design changes and issue resolution.

• Ensure designs meet GM standards safety requirements and casting and tooling specifications.

• Support supplier coordination tooling builds validation tryout installation and launch readiness.

• Drive improvements in tooling performance standardization quality and cost.

• Maintain tooling documentation revision control and deliverable releases in required systems.

• Bachelors degree in engineering or equivalent relevant experience.

• Three to five years of experience in tooling design casting engineering manufacturing engineering or a related automotive or manufacturing environment preferred.

• Proficiency with CAD and design tools such as NX Teamcenter AutoCAD or equivalent.

• Strong knowledge of engineering drawings GD&T and tolerance application.

• Strong analytical problem-solving root-cause investigation and communication skills.

• Ability to manage multiple timing-sensitive assignments and collaborate with global cross-functional plant and supplier teams.

• Ability to develop solutions that balance safety quality timing cost and manufacturability.

• Willingness and ability to travel up to 50% to support tooling builds and startup.

• Experience with cast tooling standards corebox design fixture design or machining and process-interface requirements.

• Experience working with suppliers plant operations and launch teams.

• Familiarity with PFMEA quality systems manufacturing requirements reviews lean principles and workplace safety systems.

• Experience driving continuous improvement and standardization in a manufacturing engineering environment.

• Knowledge of casting processes tooling design automotive manufacturing product launches and propulsion component development.

GM does not provide immigration-related sponsorship for this role. Do not apply for this role if you will need GM immigration sponsorship now or in the future. This includes direct company sponsorship entry of GM as the immigration employer of record on a government form and any work authorization requiring a written submission or other immigration support from the company (e.g. H1-B OPT STEM OPT CPT TN J-1 etc). This role is categorized as onsite. This means the selected candidate is expected to report to a specific location on a full-time basis. The selected candidate will be required to travel at least 50% or more on a frequent basis. This job may be eligible for relocation benefits. This position requires the ability to legally operate a motor vehicle on a regular basis. A company vehicle will only be provided for this role by passing the Motor Vehicle Report review.

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