Senior Programmer Analyst

Job Posting Title

Senior Programmer Analyst

Job Description Summary

Dauch is searching for a Senior Programmer Analyst to join our team. This position will be based out of our Gallatin TN location.

The Senior Programmer Analyst (Automation Controls Engineer / PLC/VFD Programmer) is a specialized role in industrial automation focusing on designing developing implementing and maintaining control systems for manufacturing process industries utilities and machinery.

Job Description:

• Create PLC logic using languages such as Ladder Logic (LAD) Function Block Diagram (FBD) Structured Text (ST) and Sequential Function Chart (SFC) per IEC 61131-3 standards.

• Program and tune VFDs for motor speed torque and control applications.

• Integrate PLCs with HMIs (Human-Machine Interfaces) SCADA systems sensors actuators servo drives robotics and other automation hardware.

• Configure industrial networks and protocols (e.g. EtherNet/IP Modbus TCP Profinet OPC UA).

• Perform factory acceptance testing (FAT) site acceptance testing (SAT) functional testing and on-site commissioning.

• Troubleshoot hardware/software issues in PLCs VFDs control panels and I/O systems to minimize downtime. Monitor debug modify and upgrade existing programs.

• Implement process improvements PID control loops safety circuits and efficiency enhancements. Back up programs and maintain documentation.

• Develop schematics electrical drawings P&IDs and technical documentation.

• Work with cross-functional teams (engineering maintenance operations) and provide training/support to end-users.

• Ensure compliance with safety standards (e.g. NFPA 79 UL 508A) and regulations.

• Diagnose issues with motors VFDs instrumentation and control logic. Use diagnostic tools and perform root-cause analysis.

• Write test troubleshoot and optimize programs for Programmable Logic Controllers (PLCs) and integrates Variable Frequency Drives (VFDs) to control motors machinery and automated processes.

• Ensure systems run safely efficiently and reliably often collaborating with electrical/mechanical engineers technicians and operations teams.

• Limited travel for commissioning on-site troubleshooting and support.

• All other duties as assigned.

Required Skills and Education

• Bachelors degree in Electrical Engineering Automation Computer Science Mechanical Engineering or equivalent experience.

• 5 years in PLC programming and industrial automation.

• Proficiency in major PLC platforms (e.g. Allen-Bradley/Rockwell Studio 5000/ControlLogix Siemens TIA Portal/S7 etci).

• Experience with VFDs (e.g. parameter configuration tuning integration with PLCs).

• Knowledge of HMI/SCADA development (e.g. FactoryTalk View Ignition WinCC).

• Understanding of electrical schematics motor controls instrumentation networking and safety systems.

About Dauch:

Dauch Corporation is a premier Driveline and Metal Forming supplier serving the global automotive industry with a powertrain-agnostic product portfolio that supports electric hybrid and internal combustion vehicles. The company is headquartered in Detroit MI with operations that span 24 countries and more than 175 locations. Formed through the acquisition of Dowlais Group plc and its subsidiaries - GKN Automotive and GKN Powder Metallurgy Dauch unites deep engineering roots with global manufacturing capabilities and an entrepreneurial spirit to move mobility forward. Visit to learn more.

Dauch will not discriminate against any Associate or applicant for employment because of age race color gender religion weight height marital status sexual orientation genetic history or information gender identity or expression disability protected veteran status national origin or other characteristic protected by law. Dauch will take affirmative action to ensure that applicants are employed and that Associates are treated equally during employment without regard to their age race color gender religion weight height marital status sexual orientation genetic history or information gender identity or expression disability protected veteran status national origin or other characteristic protected by law. For the Disabled Job Seeker: We offer reasonable accommodations for qualified disabled individuals who are applicants for employment. To request assistance or accommodations please e-mail Dauch is an equal opportunity/affirmative action employer.