Senior Mechanical Engineer, Stress Analysis
Sunnyvale, CA - USA
Job Summary
Were looking for a structures engineer with strong design and analysis fundamentals someone eager to learn and flexible enough to take on whatever a fast-moving hardware program throws at them. Youll work in an exciting fast-paced environment tackling some of the most challenging structural problems in aerospace.
- Perform structural analysis (static buckling and modal) on airframe gondola and equipment mount structures using FEA tools (FEMAP/NX Nastran or equivalent)
- Develop and maintain finite element models including mesh generation load case setup and post-processing of results
- Perform hand calculations to size structures verify FEA results and support quick-turn design trades
- Size and design structural components and assemblies from concept sketches through detailed CAD
- Correlate analytical models against test data (static load tests modal surveys ground vibration testing)
- Support design trade studies weighing weight strength manufacturability and cost
- Document analysis methodology assumptions and results in formal engineering reports
- Collaborate with Systems Avionics Soft Structures Materials & Testing and Manufacturing teams to integrate structural designs with the broader vehicle
- Support fabrication assembly and test of structural prototypes and hardware
- Investigate and resolve structural issues found during build test or field operations
- Perform joint analysis (bolted bonded and welded) to size fasteners adhesives and welds and substantiate joint margins
- Bachelors degree in Mechanical Engineering Aerospace Engineering or a closely related field
- 5 years of relevant experience in structural design and/or analysis
- Hands-on experience with FEA software (e.g. FEMAP Nastran ANSYS or similar)
- Highly developed knowledge of structural analysis fundamentals: static strength buckling and modal/dynamic analysis
- Proficiency with 3D CAD (SolidWorks NX or similar)
- Experience with joint analysis (bolted bonded and/or welded joints)
- Scripting/programming experience (e.g. Python MATLAB or VBA) to automate analysis and modeling workflows
- Must be able to work on-site in Sunnyvale California
- Experience with lighter-than-air aerospace or other weight-critical vehicle structures
- Experience correlating FEA models to physical test data
- Familiarity with composite structures (CFRP) design and analysis
- Experience with structural dynamics (modal testing vibration analysis)
- Experience with fatigue analysis and life prediction
- Masters degree in Mechanical or Aerospace Engineering
- Experience in a fast-paced startup or low-volume prototype development environment
- Familiarity with GD&T and manufacturing drawing standards
- Relocation assistance
- Excellent medical dental and vision insurance through a PPO plan (100% premium paid for individuals 70% for dependents)
- Company-paid life AD&D long-term disability and short-term disability insurances
- Parental leave
- Generous PTO 10 paid holidays
- 401(k) matching up to 6%
- Lunch and snacks provided every day including accommodations for all dietary restrictions
- Monthly wellness stipend
- Monthly cell phone stipend
- Yearly education stipend to obtain certifications or take classes in your field
- Fun events swag and the occasional airship ride
- An opportunity to change the world and work with some of the smartest and the most talented experts from different fields
- Criminal background check clearance
- Drug test clearance wherever applicable
- Applicant must be able to obtain a NASA Moffett Federal Airfield AOA Badge
Required Experience:
Senior IC
About Company
Learn how LTA is launching the next generation of zero emissions airships that will speed up disaster relief in areas not easily reached by boat or aircraft.