Senior Manager, Product Development

Novolex is a leading manufacturer of food beverage and specialty packaging that supports multiple industries including foodservice restaurant delivery and carryout food processing grocery and retail and industrial sectors. Novolex manufacturing and sourcing expertise spans a diverse range of substrates including resin paper molded fiber aluminum and more. We provide customers a broad array of stock and customized solutions with 120 product categories 250 brands and over 39000 SKUs.

The Novolex sustainability vision is built upon three pillars: our products our operations and our people. Each is critically important to our growth and future as a business. These pillars form the foundation of our company-wide commitment to sustainability helping us achieve our ambitious goals through our wide-ranging initiatives.

The Product Development Engineer for Industrial Flexible Films leads the design development and commercialization of blown polyethylene film products serving industrial applications. This role owns the technical work from concept through scale-up translating customer and market needs into manufacturable film structures driving performance and cost improvements on existing products and advancing sustainability goals through PCR integration and mono-material recyclable designs. The engineer works hands-on at lab pilot and commercial scale and partners closely with Product Management Operations Quality Procurement and Sales to bring robust products to market on time and within cost targets.

Product & Process Development

• Develop new and improved blown film products for industrial applications (e.g. stretch hood shrink film heavy-duty FFS sacks lamination and converting films agricultural and construction films).
• Design multilayer coextruded film structures including resin and additive selection layer architecture and gauge optimization to meet mechanical optical and sealing requirements.
• Develop and optimize blown film extrusion processes; establish and document operating windows and lead scale-up from lab/pilot to commercial lines.
• Lead downgauging and cost-out programs that preserve or improve performance (puncture dart tear tensile elongation holding force seal integrity).

Sustainability & Innovation

• Integrate post-consumer recycled (PCR) content into industrial film structures while maintaining performance and processability.
• Advance mono-material PE designs and design-for-recyclability in line with recognized protocols (e.g. APR / RecyClass).
• Evaluate emerging resins additives and film technologies for application fit and competitive advantage.

Testing & Characterization

• Define test plans and interpret results across mechanical optical thermal and sealing properties.
• Apply structureproperty relationships and polymer rheology to diagnose issues and guide formulation and process decisions.
• Use Design of Experiments (DOE) and statistical methods to drive efficient data-based development.

Commercialization & Customer Support

• Run trials at internal sites and customer/converter locations; support form-fill-seal slitting printing and lamination processes.
• Provide technical support to Sales and customers including troubleshooting field performance.
• Manage projects through the stage-gate process with clear documentation timelines and cross-functional alignment.

Cross-Functional & Documentation

• Partner with Product Management on product roadmaps specifications and business cases.
• Collaborate with Operations and Quality on manufacturability specifications and qualification.
• Maintain thorough technical records; contribute to IP specifications and knowledge capture.

• Bachelors degree in Chemical Engineering Polymer/Plastics Engineering Materials Science or a related technical field.
• 10 years of experience in polyethylene film extrusion flexible packaging or converting adjust to target level.
• Working knowledge of blown film extrusion and multilayer coextrusion.
• Understanding of polyethylene resins (LDPE LLDPE mLLDPE HDPE) additives and structureproperty relationships.
• Experience taking products from concept through scale-up and commercialization.
• Proficiency with DOE and statistical analysis; comfort interpreting film test data.
• Strong problem-solving communication and cross-functional collaboration skills.
• Willingness to travel to manufacturing sites and customers.

• Masters degree in a relevant engineering or polymer discipline.
• Direct experience with industrial film applications (stretch hood shrink FFS lamination ag/construction).
• Experience integrating PCR content and developing recyclable mono-material PE structures.
• Familiarity with recyclability protocols (APR RecyClass) and relevant EPR/PCR regulatory drivers.
• Six Sigma / Lean certification (Green or Black Belt) and DMAIC project experience.
• Hands-on extrusion line and pilot-plant experience.

• Technical depth in polymer science and film processing
• Bias for action and hands-on experimentation
• Customer- and commercially-minded engineering judgment
• Disciplined project execution and documentation
• Collaboration across a matrixed cross-functional organization

A reasonable estimate of the current range is $135000 - $150000 bonus benefits. The range displayed on each job posting reflects the minimum and maximum target salaries for the position across all US locations. Within the range individual pay is determined by job-related skills experience and relevant education or training. At Novolex it is not typical for an individual to be hired at the top of the range for their role and compensation decisions are dependent on the facts and circumstances of each case.

The benefits for this role include 401(k) plan with company match comprehensive medical dental and vision insurance flexible spending and health savings accounts paid vacation and sick days paid parental leave paid holidays and wellness program.

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With safety as our top priority and a commitment to employee well-being an important focus we offer comprehensive and competitive benefits that include medical dental and vision insurance as well as a variety of other well-being resources focused on mental physical and financial health. Specific benefits and well-being programs may vary depending on where you work.

At Novolex giving back to the local communities that support us is important. Our Focused Giving Program prioritizes support for organizations whose missions promote sustainability initiatives or address food and hunger needs. We also encourage facility level support of activities in the communities where our employees live and work.

We offer constant opportunities for advancement. From skills development to advanced education programs training and development programs and courses are available through MyLearning. Programs include company and industry training curricula support for formal education through the Tuition Reimbursement Program (Non-Union) and a Learning Management System that supports and enhances employee skills at all levels of the organization.

Novolex is committed to providing equal employment opportunity in all employment practices including but not limited to selection hiring promotion transfer and compensation to all qualified applicants and employees without regard to age race color national origin sex pregnancy sexual orientation gender identity religion handicap or disability genetics citizenship status service member or veteran status or any other category protected by federal state or local law. Any individual who because of his or her disability needs an accommodation in connection with an aspect of the Companys application process should contact .

Formerly Pactiv Evergreen