Senior Lean Operations Leader
Schenectady, NY - USA
Job Summary
Job Description Summary
The Lean Operations Leader is the tactical enabler responsible for bringing the Dream State Factory vision to life across the entire Schenectady site. Reporting to the Site Lean Leader this role manages the 5S and Moonshine hourly teams to upscale lean capabilities across all manufacturing lines.This is a role for a Visual Leader who leads by example. You will be responsible for helping the site achieve our Target Conditionsthe specific incremental states of improvement that lead us toward our ultimate vision. You will use the Moonshine shop as your primary proof-of-concept transforming it into the sites Shiny star (The Engine of Continuous Improvement) of 5S creativity and standard work proving that the Target Condition is not just a goal but a repeatable reality.
Job Description
Roles and Responsibilities:
- Dream State Execution: Partner with the Site Lean Leader to execute the long-term vision for a world-class facility translating our target conditions into physical shop-floor transformation.
- The Standard Bearer: Live by the example. Ensure the Moonshine shop and all team projects are the absolute benchmark for 5S excellence and standard work serving as a teaching tool for the rest of the organization.
- Site-Wide Transformation: Use the 5S and Moonshine teams as a mobile strike force to improve flow eliminate waste and implement visual management across all manufacturing areas.
- Hourly Team Leadership: Direct management of two specialized groups (5S and Moonshine/Skilled Trades). Responsible for their safety daily standard work and technical development.
- Creative Problem Solving (Moonshine): Drive creative low-cost solutions for complex problems like no-lift lines ergonomic improvements and automated process aids.
Responsibilities
- Visual Leadership: Embody and teach 5S and Lean principles daily. Maintain the Moonshine shop as a living laboratory where Target Conditions are always met and displayed.
- Coaching & Kata: Use a coaching mindset to help hourly teams identify the gap between the current state and the Target Condition fostering a culture of scientific thinking and rapid PDCA (Plan-Do-Check-Act).
- Kaizen Leadership: Lead and participate in high-impact Kaizen events focusing on laminar flow Jidoka (automation with a human touch) and waste elimination.
- Technical Fabrication Oversight: Oversee the development and assembly of modular systems (Creform 80/20) and complex working prototypes and to scale.
- Process Innovation: Identify opportunities to reduce cycle times and eliminate crane moves through innovative fixturing and station design.
- Budget & Material Management: Manage the Lean Teams operational budget including ordering supplies and tracking productivity gains for all site-wide projects related to moonshine and 5S projects.
- Labor Relations: Manage the interview selection and performance process for IUE-represented employees ensuring compliance with local work rules and plant trade guidelines.
Qualifications / Requirements
- Education: Bachelors degree from an accredited university with 5 years of experience in a Lean manufacturing/shop operations (or a high school diploma/GED with at least 1012 years of experience in Lean manufacturing/shop operations).
Desired Characteristics
- Ability to design and install no-lift production lines.
- Proficiency with modular framing (80/20 Creform) and general shop-floor fabrication tools.
- Creativity & Resourcefulness: A Moonshiner mindsetthe ability to build a $10000 solution for $2500 using creativity instead of capital.
- Uncompromising Standards: A leader who views 5S and Standard Work as a foundational discipline and refuses to accept a good enough Current State when a better Target Condition is possible.
- Change Agent: Ability to influence shop-floor culture by showing not just telling what is possible.
- Analytical Mindset.
- Coach/Teacher: Passion for upscaling the capabilities of hourly employees and mentoring them in Lean methodologies.
- Direct Leadership: Proven track record of managing hourly teams and skilled trades in a union environment.
- Lean Mastery: Deep hands-on experience in 5S Moonshine/Karakuri innovation VSM and Single-Piece Flow.
- Methodology: Strong understanding of defining Target Conditions and using Lean Coaching/Kata to drive improvement.
Additional Information
GE Vernova offers a great work environment professional development challenging careers and competitive compensation. GE Vernova is anEqual Opportunity Employer. Employment decisions are made without regard to race color religion national or ethnic origin sex sexual orientation gender identity or expression age disability protected veteran status or other characteristics protected by law.
GE Vernova will only employ those who are legally authorized to work in the United States for this opening. Any offer of employment is conditioned upon the successful completion of a drug screen (as applicable).
Relocation Assistance Provided: No
Required Experience:
Manager
About Company
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