Senior Controls Engineer- Body Shop

Job Description

This is a 2nd shift opportunity

This job may be eligible for relocation benefits

GM DOES NOT PROVIDE IMMIGRATION-RELATED SPONSORSHIP FOR THIS ROLE. DO NOT APPLY FOR THIS ROLE IF YOU WILL NEED GM IMMIGRATION SPONSORSHIP (e.g. H-1B TN STEM OPT etc.) NOW OR IN THE FUTURE.

Onsite: This role is categorized as onsite. This means the successful candidate is expected to report to Orion MI on a full-time basis.

The Role

The Senior Controls Engineer- Body Shop is responsible for providing advanced controls engineering leadership and technical oversight within a highly automated automotive body shop environment. This role serves as a key technical expert supporting robotic welding material handling joining technologies and automated production systems. The position requires a high degree of independent judgment and technical authority to achieve safety quality cost throughput and launch objectives while ensuring the long-term reliability and maintainability of body shop equipment and controls systems.

What Youll Do

• Lead controls engineering strategy and execution for body shop manufacturing systems
• Serve as the technical authority for PLC robotics and network architecture standards.
• Manage and execute complex electrical and controls projects including new installations major upgrades model change activities throughput improvements and lifecycle replacements.
• Develop and approve cost estimates investment forecasts business cases and appropriation requests for capital projects.
• Provide technical mentorship to Controls Engineers Automation Engineers and Skilled Trades across multiple shifts.
• Lead root cause analysis and resolution of complex equipment and system failures.
• Drive continuous improvement initiatives utilizing statistical methods and data-driven decision making.
• Coordinate with Manufacturing Engineering corporate engineering organizations and suppliers on new model planning CQPI sourcing and equipment validation.
• Establish and manage project support plans between plant operations corporate engineering and contractor resources.
• Represent Engineering in plant leadership meetings and cross-functional business planning activities.
• Influence plant-wide goals through Business Plan Deployment and cross-functional alignment.
• Support implementation of Global Manufacturing Systems and Quality Network initiatives to improve operational excellence.
• Oversee development and adherence to engineering standards documentation and best practices.
• Develop and monitor project schedules risk mitigation plans and execution timelines.
• Provide input into plant capital planning and Central Manufacturing Engineering budgets.
• Ensure long-term reliability maintainability and cost efficiency of manufacturing equipment and infrastructure.
• Drive energy efficiency operational cost reduction and maximum throughput strategies.
• Partner with Plant Training teams to develop and deploy training for new technologies introduced to the facility.
• Champion safety as the highest priority enforcing safe work practices and driving improvements in ergonomics health safety and housekeeping.
• Maintain strong working relationships with hourly employees union leadership plant management suppliers and external support organizations.

Your Skills and Abilities (Required Qualifications)

• Advanced ability to program troubleshoot and optimize Rockwell/Allen-Bradley ControlLogix PLC systems in high-volume automotive manufacturing environments.
• Advanced troubleshooting and programming experience with FANUC robotic systems including robot path recovery fault diagnostics and production optimization.
• Strong understanding of welding systems weld controllers weld schedules and robotic welding applications
• Expert ability to read interpret and modify electrical schematic and controls documentation.
• Advanced troubleshooting experience with automated body shop manufacturing systems material handling equipment and conveyor controls.
• Strong knowledge of industrial communication networks including Ethernet/IP DeviceNet ControlNet and integrated robot-to-PLC communication.
• Experience supporting safety-rated control systems robot safety zones interlocks and machine safeguarding requirements.
• Strong analytical and structured problem-solving capabilities utilizing root cause analysis and data-driven methodologies.
• Effective leadership communication and interpersonal skills with the ability to influence cross-functional teams.
• Willingness to work 2nd shift
• Willingness to support weekend or extended hours during critical production and project phases.

Preferred Qualifications

• Five or more years of experience in automotive body shop welding or assembly manufacturing operations.
• Experience supporting robotic welding cells framing systems underbody/body-side lines or final body assembly processes.
• Experience leading automation strategies major equipment installations or large capital projects in a body shop environment.
• Bachelors degree in Electrical Engineering Mechatronics Engineering or equivalent technical experience.
• Experience with manufacturing systems integration including (MES SCADA data acquisition)
• Knowledge of dimensional quality systems automated measurement technologies and body build quality requirements.
• Demonstrated experience leading mentoring or supervising engineering and technical teams.
• Experience supporting new vehicle launches tooling integration and production ramp-up activities

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