Quality Engineer
La Porte, IA - USA
Job Summary
Sulzer is a leading engineering company with a proud heritage of innovation. Join our global team to grow your expertise and develop innovative solutions that enable a prosperous and more sustainable society.
The Quality Engineer is responsible for applying practical knowledge to ensure that manufacturing processes and outputs meet quality standards. This includes auditing monitoring and troubleshooting deviations in production.
This job profile is intended for experienced professionals who apply practical knowledge of a job area and work independently with general supervision.
Company Overview
Sulzer Turbo Services (STS) is an independent provider of services and repairs for critical turbomachinery. We specialize in the repair overhaul and replacement of components for highspeed rotating equipment including steam and gas turbines compressors expanders and other industrial machinery. Our customers serve the Oil & Gas Pipeline Petrochemical Ammonia Nitric Acid Fertilizer and Power Generation sectors.
Position Summary
The Quality Engineer is responsible for supporting the implementation maintenance and continuous improvement of the Quality Management System (QMS) while ensuring compliance with customer requirements industry standards and Sulzer quality procedures.
This role partners with Operations Engineering Procurement and Quality teams to improve process capability reduce defects strengthen inspection and testing practices support audit activities and drive corrective actions. The Quality Engineer serves as a key resource for root cause investigations supplier quality quality planning and continuous improvement initiatives focused on enhancing product quality reliability and customer satisfaction.
Key Responsibilities
Quality Assurance & Process Improvement
- Support the development implementation and maintenance of quality procedures work instructions inspection plans and process controls.
- Monitor manufacturing repair assembly and field service activities to ensure compliance with quality standards.
- Analyze process performance data and identify opportunities to improve quality efficiency and reliability.
- Support Lean Manufacturing 5S Kaizen and continuous improvement initiatives.
- Assist with standardizing best practices across operations.
Root Cause Analysis & Corrective Actions
- Lead investigations into non-conformances customer complaints warranty claims and quality escapes.
- Facilitate root cause analysis using methodologies such as:
- 8D
- 5 Why Analysis
- Fishbone Diagrams
- Fault Tree Analysis
- FMEA
- Develop corrective and preventive actions (CAPA) and verify effectiveness.
- Track corrective action closure and ensure sustainability of improvements.
Quality Control & Inspection Support
- Develop inspection and test plans for new and existing processes.
- Review quality documentation inspection records and manufacturing reports.
- Support as needed dimensional inspections welding quality requirements assembly verification and final acceptance testing.
- Ensure traceability calibration and documentation requirements are maintained.
- Assist in resolving quality issues identified during production or customer inspections.
Customer Quality Support
- Support customer audits and customer quality reviews.
- Participate in customer concern investigations and corrective action responses.
- Monitor customer quality metrics and identify improvement opportunities.
- Assist in preparing quality reports and performance presentations for customers and leadership.
Audit & Compliance
- Participate in internal external customer and certification audits.
- Assist in maintaining compliance with ISO 9001 and applicable customer requirements.
- Support audit preparation documentation reviews and corrective action implementation.
- Ensure quality records are maintained in accordance with company procedures and regulatory requirements.
Data Analysis & Reporting
- Collect analyze and present quality-related data and key performance indicators.
- Generate reports related to:
- Non-Conformance Reports (NCRs)
- Cost of Poor Quality (COPQ)
- Warranty claims
- Supplier performance
- Corrective Actions
- Utilize Microsoft Excel Power BI Qlik Sense or other reporting tools to support decision-making.
Required
- Bachelors degree in Mechanical Engineering Industrial Engineering Manufacturing Engineering Quality Engineering or related technical discipline.
- 3-7 years of experience in Quality Engineering Manufacturing Engineering Continuous Improvement or Quality Assurance within industrial manufacturing or repair environments.
- Understanding of ISO 9001 Quality Management Systems.
- Experience with root cause analysis and corrective action processes.
- Strong analytical and problem-solving skills.
- Ability to work effectively in a cross-functional environment.
Preferred
- ASQ Certified Quality Engineer (CQE) or willingness to obtain certification.
- Lean Six Sigma Green Belt or Black Belt certification.
- Experience supporting rotating equipment turbomachinery repair operations machining welding or assembly processes.
- Familiarity with customer quality requirements in Oil & Gas Petrochemical Power Generation or Industrial sectors.
- Experience with Power BI Qlik Sense Minitab or statistical analysis software.
- 15 days of paid time off and 12 company-paid holidays
- 401k plan with a 6% match
- Comprehensive health plan including medical dental vision Life short-term & long-term disability
- Health savings account matching
- Motivating wellness program
- Employee Assistance Program
- Paid paternal leave
- Gym reimbursement
Sulzer is an equal opportunity employer. We believe in the strength of a diverse workforce and are committed to offering an inclusive work environment.
We are proud to be recognized as a Top Employer 2026 in Brazil Canada China Finland Germany Ireland Mexico Switzerland South Africa the UK and the USA.
Required Experience:
IC
About Company
Sulzer is a global leader in fluid engineering. We specialize in pumping, agitation, mixing, separation and purification technologies for fluids of all types.