Quality Engineer II

AFL manufactures industry-leading fiber optic cable connectivity and accessories and provides engineering and installation services for some of the largest telecom customers in the world. Our company was founded in 1984 with a single fiber optic cable and today we manufacture thousands of products generate an excess of $4B in revenue and employ approximately 12000 associates worldwide. At AFL we recognize that our employees are our greatest asset. We hire and train each individual investing in them to ensure success in their careers. With a commitment to professional development and growth let us connect you to your next career opportunity.

• What We Offer:
  • Flexible time off policy
  • 401K Company match (up to 4% - dollar for dollar)
  • Professional development training and tuition reimbursement programs
  • Excellent medical dental vision and life insurance policy options
  • Opportunities for career advancement with an industry-leading company!

The Quality Engineer drives systematic defect elimination and strengthens product process and quality-system controls. This role uses data statistical methods structured problem solving and cross-functional leadership to reduce variation prevent recurrence improve customer satisfaction and deliver measurable improvements in quality yield productivity and Cost of Poor Quality.

The Quality Engineer will be a member of the operational excellence team reporting to the OpEx Director and will be accountable for delivering tangible results in support of business plan objectives by implementing improvements supporting new product industrialization improving capacity utilization and managing continuous improvement efforts.

Responsibilities

• Defect reduction: Analyze defect scrap rework yield customer complaint and process data. Lead investigations using DMAIC Shainin Red X/FACTUAL 8D 5 Why Fishbone and other structured problem-solving methods.
• Corrective action: Manage containment root cause analysis corrective and preventive actions effectiveness verification and lessons learned through closure.
• SPC and capability: Develop and maintain control charts sampling plans reaction plans and process capability studies including Cp Cpk Pp and Ppk.
• Measurement systems: Evaluate maintain and improve manufacturing measurement systems through Gage R&R bias linearity stability resolution and measurement agreement studies to ensure reliable process monitoring and product-acceptance decisions.
• Process controls and risk: Assess and mitigate product and process quality risks. Develop and align process flows PFMEAs control plans work instructions inspection methods acceptance criteria and escalation plans.
• Customer and supplier quality: Lead customer complaint investigations communicate technical findings support supplier corrective actions and trend recurring concerns.
• Quality systems and audits: Support ISO 9001 and applicable customer or industry requirements. Perform process-based internal audits support external audits and close findings with objective evidence.
• New product industrialization: Support new product industrialization as required including process qualification validation capability assessment and production readiness.
• Continuous improvement: Lead cross-functional projects to improve safety quality delivery cost capacity and productivity. Quantify and validate project benefits including reductions in Cost of Poor Quality.
• Quality reporting: Track analyze and prepare reports for internal quality performance metrics to identify trends communicate risks and prioritize improvement opportunities. Ensure the accuracy consistency and traceability of reported quality data.
• Training and leadership: Coach operators technicians engineers and support teams in structured problem solving defect prevention statistical methods and quality-system practices.
• Safety: Adhere to and promote the environmental health & safety policies of AFL.

Personal Qualities

• Strong organizational analytical and problem-solving skills with a highly process-oriented approach.
• Strong interpersonal skills with the ability to collaborate effectively in both individual and group settings.
• Excellent oral and written communication skills.
• Results-oriented professional able to solve complex problems and implement change.

Required Qualifications

• Bachelors degree in Mechanical Industrial Manufacturing Quality Electrical Chemical Engineering or a related technical field.
• Minimum 5 years of manufacturing quality process engineering or continuous improvement experience.
• Demonstrated leadership of cross-functional defect reduction root cause corrective-action or process-improvement projects.
• Practical experience with structured problem solving SPC capability analysis MSA PFMEA control plans and process-based auditing.
• Working knowledge of ISO 9001 or another applicable quality management system.
• Strong statistical graphical written verbal facilitation and presentation skills.

Preferred Qualifications

• Six Sigma Green Belt Shainin Journeyman or comparable certification.

• Hands-on experience with Minitab Excel Power BI Power Query SQL or Red X Tracker.

• Experience with ERP and MES platforms such as Oracle or Plex.

• Familiarity with IATF 16949 AS9100 APQP PPAP supplier quality or automated inspection systems.

Working Conditions

• Work is performed in a combination of office and manufacturing environments.
• Must be able to comply with applicable personal protective equipment and site safety requirements.
• Must be able to support off-shift or weekend manufacturing operations when business conditions require.
• Travel of up to 10% may be required.

Required Experience:

IC