Quality Control Technician Processed Wire & Cable
Burlington, CO - USA
Job Summary
As an ES&E Quality Control Technician you will specialize in inspecting and assuring compliant processed wire and cable produced by automated equipment and personnel.
Primary responsibility to verify that all cut stripped crimped labeled and terminated wire meets ES&E quality standards customer specifications and industry requirements. Ensure that automated production outputs are accurate consistent and ready for downstream assembly in control panels and harness builds.
ESSENTIAL DUTIES & RESPONSIBILITIES:
- Conduct detailed inspections of processed wire and cable at defined checkpoints throughout production.
- Verify cut length accuracy strip length tolerances and insulation integrity.
- Inspect crimp quality (crimp height insulation position barrel compression) using micrometers pulltest equipment and visual acceptance criteria.
- Confirm correct terminal type orientation batch and wire gauge per engineering documentation.
- Validate printed or heatshrink labels for accuracy placement and legibility.
- Develop maintain and own the wire processing quality program including inspection procedures sampling plans and test equipment usage.
- Perform pulltests crimp height checks and periodic sample audits to validate machine performance.
- Document test results including measurements test procedures and any deviations in MES as required.
- Maintain accurate records for auditing purposes.
- Manage calibration of measuring and testing equipment and maintain asset calibration log.
- Monitor automated equipment (cut/strip/crimp/mark machines) for output consistency and signs of drift or degradation.
- Identify trends such as length variation strip quality crimp compression and mark variations.
- Work closely with engineers and production team to communicate any quality or safety concerns promptly.
- Collaborate on corrective actions when deviations occur.
- Communicate abnormalities promptly to Production Leads and Engineering.
- Identify areas for process improvement related to quality control.
- Propose Poka Yoke (mistake proof) enhancements to streamline production while maintaining safety standards.
- Recommendations for test equipment to further increase testing accuracy and efficiency.
Requirements
JOB QUALIFICATIONS:
- 1- 4 years experience in Quality Control
- Associates Degree in Electrical Engineering Technology Mechanical Engineering Technology or relevant technical experience.
- Knowledgeable in wire and cable attributes including gauge insulation type conductor materials strip tolerances terminal compatibility and processing methods such as automated cut/strip/crimp operations.
- Capable of authoring technical documentation.
- Knowledgeable of NFPA 70 (National Electrical Code) NFPA 79 (Electrical Standard for Industrial Machinery) and UL508a.
- Selfmotivated and willing to learn mentality.
- Work is primarily performed in a production environment. Must be able to stand for long periods of time.
- Must be computer literate.
- Must be extremely detail oriented and able to communicate effectively.
DESIRED QUALIFICATIONS:
- Experience with control hardware applications which include Rockwell panel components.
- Capable of solving problems independently and takes ownership of assigned project tasks.
- Hands on electrical/mechanical experience or hobbies.
Benefits
Equal Employment Opportunity
Electric Supply and Equipment Company is an equal opportunity employer and does not discriminate against any person employee or job applicant for employment because of race color sex religion age national origin veteran status disability status or any other status or condition protected by applicable federal or state statutes. Further it is the policy of ES&E to undertake affirmative action in compliance with all federal state and local requirements. This policy is intended to apply to all personnel actions affecting but not limited to compensation benefits transfers layoffs return from layoff company sponsored training education and social and recreation programs. It is also our policy to comply with all federal and state employment law.
Accommodations
ES&E provides reasonable accommodation so that qualified disabled applicants may participate in the selection process. Please advise us of any accommodations you require in order to express an interest in a specific opening by emailing: or calling 336.574.4813. Thank you for considering ES&E for your next career opportunity.
Health and Wellness Benefits
- Medical coverage (employees may choose between two comprehensive plans)
- Dental coverage
- Vision coverage
- Life insurance (company paid and supplemental)
- Short-term disability and long-term disability are 100% employer paid benefits
- Flexible Spending Accounts (FSA) for medical and/or dependent care expenses
- Health Savings Account (HSA) with monthly employer contribution
- Tel-a-Doc phone consultations
Financial Rewards
- 401(k) retirement savings plan with pre-tax and ROTH options along with employer matching
- Profit Sharing Plan
- College Savings access to a 529 plan
Wellbeing
- Company values employees time with family by typically honoring standard work hours
- Paid Time Off (employees receive paid time off and can purchase additional days each year)
- Paid Holidays (8 per year)
- Employee Assistance Program (EAP) access to free counseling resources and work/life balance tools
- Annual on-site flu shot clinic
- Business casual work environment
- Volunteering opportunities
- Family outings and employee activities throughout the year
- Legal Services & Identity Theft benefits
Culture of Excellence
- Proven track record in providing outstanding customer service
- Named one of the Best Places to Work in NC for several years
- Scheduled company meetings
- ISO Certification
- Open door policy
- Company milestones celebrated
- Peer-to-peer recognition program (Essie Bucks)
Required Experience:
IC
About Company
A History of Consistent Leadership Established in 1935, ES&E has a long heritage of providing superior sales, service and training for electrical products and automation. ES&E was one of the first Allen-Bradley dealers in the Southeast and today we remain one of the highest rated in c ... View more