Prototype Trim Technician Seat Laboratory
Irvine, CA - USA
Department:
Job Summary
The Prototype Trim Technician - Seat Laboratory is responsible for accurately cutting sewing and assembling seat trim covers and for participating in the complete seat build process.
Key Responsibilities
Trim Cover Cutting & Preparation
Read and interpret patterns work instructions and digital cutting layouts for seat trim covers.
Cut fabric leather vinyl and other materials to specification using manual and automated cutting tools.
Inspect materials for defects and verify correct grain orientation and color matching before cutting.
Label and organize cut parts to support efficient flow to sewing and seat build stations.
Sewing & Trim Cover Assembly
Operate industrial sewing machines (e.g. single-needle double-needle overlock walking foot) to sew seat trim components.
Assemble seams top-stitching and decorative features according to quality safety and durability standards.
Apply foam scrim and reinforcements as required by the build specification.
Perform in-process quality checks on stitch quality seam allowances and dimensional accuracy.
Seat Build & Assembly
Install finished trim covers onto seat cushions backs headrests and armrests.
Assemble seat components including frames foam pads plastics and hardware per work instructions.
Use hand tools and power tools to complete mechanical assembly tasks safely and correctly.
Verify fit finish and functional operation (adjusters recliners headrests etc.) of completed seats.
Quality Safety & Documentation
Follow standard operating procedures quality standards and inspection criteria for trim covers and seat assemblies.
Document production results defects and rework in the appropriate systems or forms.
Escalate quality issues equipment concerns and process deviations promptly.
Maintain a clean organized and safe work area following 5S and EHS requirements.
Continuous Improvement & Collaboration
Provide feedback on patterns methods and tooling to improve build quality and efficiency.
Support trials prototypes and engineering changes for new seat designs and materials.
Collaborate with engineering quality and production teams to resolve build issues and implement best practices.
Minimum Qualifications
5 years of experience in seat trim sewing upholstery automotive interiors furniture upholstery or closely related manufacturing/production work.
Proven ability to cut and sew complex trim patterns to tight tolerances.
Experience assembling complete seats or similar upholstered assemblies from component level to finished product.
Skills & Competencies
Technical Skills
Proficiency operating industrial sewing machines and related equipment (cutters skivers binders sergers etc.).
Ability to read and interpret patterns drawings work instructions and digital layouts.
Comfortable using basic manufacturing software and equipment interfaces such as:
Pattern or nesting software for cut planning (Optitex or equivalent).
HMI screens or terminals to retrieve work orders and record production data.
Basic office or manufacturing systems for training quality and reporting.
Quality & Craftsmanship
Strong attention to detail in stitch quality seam alignment and appearance.
Ability to perform self-inspection and correct defects at the source.
Problem Solving & Collaboration
Ability to identify fit finish and functional build issues and work with cross-functional teams (engineering quality production) to resolve them quickly.
Effective communication skills in a production team environment.
Physical Requirements
Ability to stand bend and reach for extended periods.
Ability to lift and move seat components and materials as required by the job (within safe limits).
Required Experience:
IC
About Company
CCO is transforming consulting by prioritizing outcomes and rapid implementation.