Product Development Engineer Powertrain Cast Structures

We made history and now we work to transform the future for our customers our communities and our families. Youll see your work on the road every day helping people move freely and pursue their dreams. At Ford you can build more than vehicles. Come build what matters.

Product Development uses design thinking & user experience methods to deliver breakthrough products and services that delight our customers. We bring innovative exciting and sustainable ideas to life.We have opportunities around the world for you to contribute to advancements in autonomy electrification smart mobility technologies and more!

In this position...
Exciting opportunity to develop the future of Ford Motor Company in the group that designs and releases cast structures components and housings for EV Hybrid and ICE Power Units. The automotive industry is quickly working to develop new powertrains to meet evolving customer and market demands creating an expanding need for new and modified powertrain structures components. Powertrain cast structures components perform many critical functions and are among the most strategic components in a BEV/Hybrid and ICE powertrain. As the engineer for powertrain structures components you will have the unique opportunity to own all stages of product design development and release from concept to full-scale production with an emphasis on quality cost weight and functional performance.

The PD Engineer is responsible for managing product release CAD and BOM structures including assembly positioning and mass attribute analysis. This role also includes facilitating supplier data integration and developing CAD studies to support and drive design improvements.

The PD Engineer is expected to understand and effectively utilize product check-in/check-out processes version control data release and change management within Fords PLM ecosystem.

The PD Engineer will perform feasibility analyses using CAD tools including draft angle analysis undercut detection minimum bend radius validation for sheet metal and clearance checks to support manufacturing and machining requirements.

What youll do...

The engineer will lead and support the following design engineering activities from pre-program through launch:

• Develop cast structures components in conjunction with powertrain systems and internal/external global manufacturing teams.
• Lead component design validation and FMA (Failure Mode Analysis).
• Manage prototype and production build delivery and quality.
• Develop structural design to meet powertrain and vehicle attributes including strength durability and NVH.
• Lead Purchasing Finance and Cost Estimating in supplier selection to achieve program targets
• Interface with engineers of surrounding components and systems (gears bearings pumps mounts e-motor etc.).
• Interface with engineers within internal and external manufacturing teams (casting machining assembly).
• Release 3-D and 2-D CAD that meets system and component design requirements.
• Support Ford CAE testing of structure design prior to tooling (strength NVH casting analysis).
• Support Ford physical testing of structure design.
• Complete FMA and related quality documentation.
• Kick off and track supplier and Ford manufacturing and tooling.
• Lead Ford internal and external supplier CPMT (Component Product Management Team) for assigned components.
• Deliver Final Engineering Sign-off and support production vehicle launch at Ford assembly plants.

Youll have...

Bachelors degree in Engineering mechanical engineering preferred or similar.
2 years of industry experience with high pressure die cast components and strong knowledge of casting design and best practices.
1 year of CAD experience.

Even better you may have...
Masters degree in Engineering mechanical engineering preferred or similar.
Industry experience with aluminum machining with strong knowledge of machining best practices and GD&T.
Working knowledge of casting simulation tools (Magma).
Working knowledge of CAD and CAE (Catia).
Experience applying 8D fishbone and DOE problem-solving methodologies.
Experience creating Boundary Diagrams P-Diagrams and DFMEA.
Experience reviewing CAE models and CAD drawings.
Experience maintaining DVP&R and signing off on DV tests.
Self-starter who can identify improvements and motivate others.
Strong communication skills with the ability to present information concisely.
Ability to think like a businessperson while remaining technically astute.
Ability to manage multiple projects simultaneously.
Strong leadership project management and team-building skills with a demonstrated ability to work cross-departmentally.
Strong collaborator willing to share ideas documentation and best practices.
Excellent oral and written communication skills.
Proficiency in Microsoft Office (Word Excel PowerPoint).

You may not check every box or your experience may look a little different from what weve outlined but if you think you can bring value to Ford Motor Company we encourage you to apply!

As an established global company we offer the benefit of choice. You can choose what your Ford future will look like: will your story span the globe or keep you close to home Will your career be a deep dive into what you love or a series of new teams and new skills Will you be a leader a changemaker a technical expert a culture builderor all of the above No matter what you choose we offer a work life that works for you including:
Immediate medical dental vision and prescription drug coverage
Flexible family care days paid parental leave new parent ramp-up programs subsidized back-up child care and more
Family building benefits including adoption and surrogacy expense reimbursement fertility treatments and more
Vehicle discount program for employees and family members and management leases
Tuition assistance
Established and active employee resource groups
Paid time off for individual and team community service
A generous schedule of paid holidays including the week between Christmas and New Years Day
Paid time off and the option to purchase additional vacation time.

This position is a salary grade 5 and ranges from $65100-$109300.

This position is a salary grade 6 and ranges from $74300-$124500.

This position is a salary grade 7 and ranges from $86600-$144900.

This position is a salary grade 8 and ranges from $99100-$166200.

Final determination of salary grade will be based on candidates skills and experience and base salary will be set within the applicable range according to job scope responsibility and competitive market value.

For more information on salary and benefits click here: sponsorship is not available for this position.

Candidates for positions with Ford Motor Company must be legally authorized to work in the United States. Verification of employment eligibility will be required at the time of hire.

We are an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race religion color age sex national origin sexual orientation gender identity disability status or protected veteran the United States if you need a reasonable accommodation for the online application process due to a disability please call 1-.

This position is hybrid with a requirement to be onsite four or more days per week.

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