PCMS Engineer

Title: PCMS Engineer

Location: Midland Texas

Full Time

Key Responsibilities:

• Configure and maintain PCMS master data for Static Equipment PSV Piping and Pipelines including asset hierarchies inspection points and corrosion loops. Ensure timely deliverables within SLA due dates.
• Manage and execute inspection data workflows in PCMS including data entry validation and quality checks for integrity assessments.
• Develop and implement RBI (Risk-Based Inspection) programs for pressure vessels piping circuits and safety critical equipment.
• Coordinate with cross-functional teams (Inspection Reliability Operations) for inspection planning and execution.
• Perform thickness monitoring corrosion rate calculations and remaining life assessments using PCMS.
• Track and manage damage mechanisms and corrosion circuits for pipelines and static equipment.
• Generate and maintain inspection schedules aligned with mechanical integrity and compliance requirements (OSHA PSM API standards).
• Conduct fitness-for-service (FFS) evaluations and track repair/mitigation actions within PCMS.
• Support PSV inspection testing and certification tracking in PCMS including compliance reporting.
• Enable integration with CMMS systems (SAP PM / Maximo) for seamless maintenance execution and work order linkage.
• Develop dashboards and reports for asset condition corrosion trends and inspection KPIs to support decision making.
• Perform trend analysis and anomaly detection for corrosion and degradation mechanisms.
• Support ACD (Asset Condition Data) lifecycle management including inspection data updates and validation.
• Ensure accurate mapping of inspection data to equipment and piping systems for condition-based maintenance.
• Optimize inspection intervals and maintenance strategies to improve reliability and reduce downtime.
• Monitor data integrity and drive continuous improvement in PCMS usage and governance.
• Provide technical documentation SOPs and user training for PCMS processes and best practices.
• Deliver insights for turnaround planning capital projects and risk mitigation strategies using PCMS data.

Required Skills & Expertise:

• Expert in PCMS for Asset Integrity & Mechanical Integrity Management
• Strong experience in Static Equipment PSV Piping & Pipeline Integrity
• Proficient in corrosion monitoring damage mechanism tracking and inspection data management
• Hands-on expertise in RBI planning & execution (API 580/581)
• Experience in thickness monitoring corrosion rate analysis and remaining life calculations
• Strong understanding of OSHA PSM Mechanical Integrity and industry standards (API ASME)
• Experience in PCMS-CMMS integration (SAP PM / Maximo)
• Ability to generate condition monitoring dashboards and analytical reports
• Knowledge of fitness-for-service (API 579) assessments and repair tracking
• Strong analytical and problem-solving capabilities for integrity and reliability improvement
• Experience in managing large-scale asset data for Run & Maintenance environments
• Proficient in MS Office and familiarity with digital inspection tools and reporting systems

Mandatory Requirement:

• Valid PCMS Certification (Plant Condition Management System) is MUST

Preferred Qualifications:

• Bachelors Degree in Mechanical / Metallurgy / Corrosion Engineering
• Certification in API 510 / 570 / 653 / 580 / 579 is preferred
• Experience in Oil & Gas upstream / midstream / downstream operations

Qualification:

• Engineering Degree or equivalent with 10 Years Experience