Manufacturing Systems Improvement Engineer

Who are we looking for

We are seeking an experienced hands-on Manufacturing Systems Improvement Engineer to improve the safety reliability throughput maintainability and operational consistency of medical waste treatment facilities across the United States.

This is a field-oriented engineering role. The successful candidate will spend more than 50% of their working time in operating facilities partnering directly with operations and maintenance personnel to understand equipment limitations identify improvement opportunities develop practical solutions and verify results after implementation.

The ideal candidate combines mechanical design industrial equipment knowledge process improvement electrical and controls awareness and strong project-execution skills. They are comfortable working on the plant floor translating operational issues into engineered solutions coordinating vendors and internal stakeholders and traveling to support deployment of successful improvements across multiple facilities.

Travel within the United States is required to support site assessments equipment installations commissioning troubleshooting training and network-wide rollout of standardized improvements.

Role Overview:

The Manufacturing Systems Improvement Engineer owns the development and execution of engineered improvements to plant equipment material flow operating processes and supporting facility systems.

The role is responsible for turning frontline operational observations downtime data maintenance feedback safety concerns and capacity constraints into practical scalable solutions. These solutions may include equipment redesigns new equipment additions modifications to material-handling systems improved controls and automation plant-layout changes process standardization and upgrades to utilities or supporting infrastructure.

This position works from concept through implementation: observing operations in the field; defining requirements; developing designs and business cases; coordinating fabrication vendors contractors and internal teams; supporting installation and commissioning; and measuring sustained performance after deployment.

Success in this role is measured by demonstrable site-level improvements in equipment reliability safety capacity labor efficiency operating consistency and reduction of recurring maintenance or process issues.

What you will do:

• Spend more than 50% of working time in operating facilities observing processes engaging with operators and maintenance personnel assessing equipment condition identifying and implementing improvement opportunities.
• Identify and prioritize opportunities to improve equipment reliability safety throughput ergonomics maintainability material flow labor efficiency and regulatory compliance.
• Develop practical equipment redesigns retrofits fixtures guarding material-handling improvements automation concepts and equipment additions to address recurring operational challenges.
• Lead engineering work from concept through field implementation including site assessments requirements development preliminary design detailed design cost estimates vendor coordination installation support commissioning and post-implementation verification.
• Analyze production constraints operating practices and process data to identify root causes and develop permanent corrective actions.
• Partner closely with operations maintenance and safety teams to ensure proposed solutions are safe practical to operate maintainable and aligned with site needs.
• Support improvements to autoclaves boilers shredders conveyors compactors utility systems controls and other medical waste treatment equipment.
• Develop scopes of work technical specifications equipment-selection criteria drawings and supporting documentation for internally executed work and outside vendors or contractors.
• Coordinate and oversee vendors fabricators contractors and equipment suppliers during design installation startup and troubleshooting activities.

Requirements/Skills & Qualifications:

Education: Bachelors degree in engineering or related field.

Experience:

• 5 years in industrial manufacturing automation equipment design maintenance engineering or capital-project environments.
• Demonstrated experience taking equipment or process improvements from concept through installation startup and sustained operation in an active industrial facility.
• Experience working directly with plant operations maintenance teams equipment vendors fabricators contractors and external service providers.
• Knowledge of: Autoclave pressure vessel systems and industrial steam boiler operations preferred

Technical Skills:

• Ability to evaluate industrial equipment and processes and develop practical mechanical electrical controls layout or operational improvements.

• Proficiency with CAD tools such as AutoCAD SolidWorks or similar software for layouts equipment modifications fabrication drawings and design concepts.
• Working knowledge of mechanical design fabrication methods machine safety guarding industrial utilities material handling and maintainability principles.
• Working knowledge of industrial electrical systems motors drives sensors instrumentation PLCs HMIs and industrial control systems.
• Ability to develop equipment specifications scopes of work cost estimates and capital-improvement justifications.
• Familiarity with root-cause analysis reliability improvement failure-mode thinking and continuous-improvement methods.
• Experience with PLC/HMI programming data acquisition industrial IoT and industrial networking protocols including EtherNet/IP Modbus and OPC is preferred
  
  

Character Competencies:

• Field Engagement & Practical Problem Solving Learns how work is actually performed respects operations input and develops solutions that work in real operating conditions.
• Engineering Innovation & Design Ownership Generates practical ideas evaluates alternatives and develops equipment or process improvements from concept through implementation.
• Execution & Results Orientation Drives projects to completion removes obstacles validates results and ensures improvements deliver sustained operational value.
• Systems Thinking Understands the interaction among equipment operators maintenance practices controls utilities safety material flow and facility constraints.
• Collaboration & Influence Builds credibility with site teams communicates technical concepts clearly and aligns stakeholders around workable solutions.
• Standardization & Scalability Documents successful improvements and adapts them for effective use across multiple facilities.

Special Requirements:

Must be available for travel in the USA to support all sites as needed.