Manufacturing Engineer, Motors & Actuators

Our Robotics team is focused on unlocking general-purpose robotics and pushing towards AGI-level intelligence in dynamic real-world settings. Working across the entire model stack we integrate cutting-edge hardware and software to explore a broad range of robotic form factors. We strive to seamlessly blend high-level AI capabilities with the constraints of physical systems to improve peoples lives.

We are seeking Manufacturing Engineers to lead the development of processes tooling and prototype builds for custom motors and actuators. You will own a primary area as a Stator Process / Manufacturing Engineer Tooling / Fixture Engineer or Prototype Manufacturing Engineer taking that work from early development through validation and repeatable execution in close partnership with mechanical electromagnetic electrical test quality and supplier teams.

These roles focus on the development integration and validation of electromechanical manufacturing capabilities including stator winding processes assembly and inspection tooling and actuator prototype builds. You will help translate engineering designs into reliable hardware while establishing scalable processes equipment and build practices for future robotic platforms.

This role is based in San Francisco CA and requires in-person presence 5 days a week.

Each opening focuses on one of the three specialties below with shared responsibility for reliable processes and hardware.

• Stator Process / Manufacturing: develop and validate stacking winding termination and potting processes. Establish process parameters work instructions and defect controls that produce consistent results across trained operators.

• Tooling / Fixture: design and deliver winding tools assembly fixtures inspection gauges and bench equipment from CAD and drawings through fabrication commissioning and troubleshooting. Improve setup time labor and repeatability.

• Prototype Manufacturing: plan and execute builds of existing actuator designs from parts readiness and work instructions through inspection approved rework and delivery of complete actuator assemblies ready for robot integration. Resolve supplier and process issues track failed parts and use labor and yield data to improve subsequent builds.

• Integrate and troubleshoot equipment within your specialty working through operator workflow material flow and controls or test interfaces.

• Resolve defects and bottlenecks through measurements and controlled trials. Demonstrate improvements in build time repeatability yield and quality against defined acceptance criteria.

• Release clear process and tooling documentation maintain revisions and train technicians and operators to reproduce successful results.

• Work with mechanical designers to improve manufacturability while preserving approved magnetic electrical and safety requirements. Own the tooling designs and drawings needed to build and inspect the hardware and coordinate product geometry tolerance and drawing changes with the product-design owner.

• Have personally developed built or improved manufacturing processes tooling or electromechanical assemblies and can explain the engineering decisions and results you owned.

• Move comfortably between hands-on troubleshooting technical analysis and working with technicians operators and suppliers.

• Use measurements and experiments to distinguish part variation tooling problems process settings and operator effects.

• Choose equipment and automation with sound judgment about production rate flexibility cost safety and maintainability.

• Set practical build or development priorities communicate blockers early and work across design controls test quality and operations to resolve them.

Relevant experience depends on the specialty:

• Stator Process / Manufacturing: stacking winding termination potting or cure processes and winding or handling tooling.

• Tooling / Fixture: fixture design CAD and manufacturing drawings metrology equipment commissioning and repeatability studies.

• Prototype Manufacturing: electromechanical assembly build planning parts readiness inspection rework testing and delivery of complete hardware builds.

• Motor stator actuator or comparable electromechanical manufacturing experience.

• Automated assembly inline inspection end-of-line testing or equipment fault recovery; familiarity with sensors PLCs I/O or pneumatics.

• Process capability measurement-system studies and structured experiments.

• Interest in using AI to simplify repetitive engineering work with sound review of its outputs.

About OpenAI

OpenAI is an AI research and deployment company dedicated to ensuring that general-purpose artificial intelligence benefits all of humanity. We push the boundaries of the capabilities of AI systems and seek to safely deploy them to the world through our products. AI is an extremely powerful tool that must be created with safety and human needs at its core and to achieve our mission we must encompass and value the many different perspectives voices and experiences that form the full spectrum of humanity.

We are an equal opportunity employer and we do not discriminate on the basis of race religion color national origin sex sexual orientation age veteran status disability genetic information or other applicable legally protected characteristic.

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