Maintenance Coordinator
Statesville, NC - USA
Department:
Job Summary
Location: Statesville North Carolina
Reports to: Plant Engineer
FLSA Status: Exempt
Purpose
The Maintenance Coordinator coordinate daily maintenance activities to ensure equipment safety reliability and availability. Support production by prioritizing safety first meeting quality standards and protecting on-time delivery to customers. Drive manufacturing excellence by improving OEE executing preventive maintenance and managing maintenance resources efficiently.
Responsibilities include but are not limited to:
- Promote a zero-incident culture and ensure all maintenance tasks follow lockout tagout PPE and safety procedures.
- Conduct job hazard analyses and safety audits for maintenance work.
- Ensure compliance with regulatory and company standards.
- Plan prioritize and schedule corrective preventive and predictive maintenance using the CMMS.
- Manage work orders create detailed job plans assign labor and track status to completion.
- Coordinate with production to schedule downtime with minimal impact on delivery.
- Maintain and optimize the PM program based on OEM recommendations failure history and criticality.
- Expand condition monitoring such as vibration thermography oil analysis and inspections.
- Ensure accurate PM documentation and continuous improvement of PM task lists.
- Track and improve OEE by reducing equipment downtime minor stops and speed losses.
- Lead root cause analysis for chronic failures using tools such as 5 Why and fishbone.
- Implement corrective and preventive actions and verify effectiveness.
- Ensure all work is captured in the CMMS from request to closeout.
- Maintain accurate asset hierarchies spare parts lists PM frequencies and job plans.
- Monitor backlog health response times and schedule compliance.
- Manage spare parts inventory min max levels and critical spares.
- Collaborate with purchasing to control costs and lead times.
- Ensure proper parts kitting for planned jobs and timely returns to stock.
- Ensure maintenance work meets quality standards and supports process capability.
- Coordinate equipment calibrations and verification of critical control points.
- Minimize rework and defects related to equipment condition.
- Monitor maintenance operational expenses including labor parts contractors and utilities.
- Review repair vs replace decisions to optimize lifecycle costs.
- Identify and execute cost saving initiatives without compromising safety or reliability.
- Coordinate external services and ensure contractor compliance with site safety and quality requirements.
- Validate scope quotations and performance. Manage permits and site access.
- Apply 5S TPM pillars and standard work in maintenance areas.
- Maintain equipment criticality analysis and reliability centered maintenance practices.
- Lead Kaizen events focused on maintenance process efficiency and sustained results.
- Maintain accurate maintenance records equipment histories and technical documentation.
- Report on key maintenance indicators such as OEE MTBF MTTR schedule compliance PM compliance backlog and maintenance cost per unit.
- Communicate daily maintenance status to production and leadership.
- Coordinate skill development for maintenance technicians including safety troubleshooting and OEM procedures.
- Facilitate shift handovers toolbox talks and lessons learned..
- This job description is not designed to cover or contain a comprehensive listing of activities duties or responsibilities that are required of the employee for this job. Duties responsibilities and activities may change at any time with or without notice.
Qualifications
- Associate or bachelor degree in mechanical electrical or industrial maintenance is preferred. Equivalent experience considered.
- Minimum of three years experience as maintenance coordinator in a manufacturing environment.
- Proficiency in Microsoft Office necessary and experience with CMMS use and administration.
- Knowledge of mechanical electrical pneumatic and hydraulic systems.
- Ability to read technical drawings and OEM manuals.
- Familiar with predictive technologies and reliability tools.
Work Environment
- This role is onsite in a manufacturing facility and requires presence on the production floor.
- May require off shift coverage weekend work and on call support as needed.
It is a great time to join 3A!
3A Composites is a leading player in segments such as composite panels for high-quality facades and display the United States its best-known brands are Alucobond Dibond Gatorfoam Sintra and Fome-Cor.
What we offer to you:
- Competitive pay bonus program
- Medical Dental and Vision benefits start on Day 1
- Discounted medical premiums by participating in 3As wellness program
- Company-paid Life & Disability Insurance
- An industry-leading 401k contribution up to 7%
- Internal job growth and mobility
- Gym / Fitness Club Reimbursement Program
Required Experience:
IC