Equipment Maintenance Engineer
Garden Grove, CA - USA
Job Summary
About Harbinger
Harbinger is an American commercial electric vehicle (EV) company on a mission to transform an industry starving for innovation. Harbingers best-in-class team of EV battery and drivetrain experts have pooled their deep experience to bring a first-of-its-kind EV platform to support the growing demand for medium-duty EVs and Hybrids. Harbinger: Familiar Form Revolutionary Foundation.
Harbinger Motors is expanding and we are looking for an Equipment Maintenance Engineer to support our advanced EV manufacturing lines (Battery General Assembly EDU Stator/Hairpin). This role ensures high equipment reliability uptime and performance across highly automated production systems. You will collaborate with Production Process Engineering Quality and external suppliers to diagnose failures implement improvements and drive preventive and predictive maintenance strategies.
Equipment Reliability & Maintenance
- Perform advanced troubleshooting and resolve electrical mechanical pneumatic hydraulic and automation-related failures.
- Maximize uptime for critical equipment and meet key maintenance KPIs (MTBF MTTR OEE).
- Develop execute and continuously improve preventive and predictive maintenance plans (e.g. vibration analysis thermography and failure analysis).
- Conduct root-cause analyses (RCA 5 Whys Ishikawa) and implement robust corrective and preventive actions.
Automation & Controls
- Troubleshoot and program PLCs at a basic to intermediate level (Siemens/Allen-Bradley).
- Manage industrial communication networks including Ethernet/IP Profinet CAN and Modbus.
- Configure drives servo motors sensors HMIs and industrial safety systems.
- Interpret and update electrical schematics P&IDs and pneumatic diagrams.
Mechanical & Industrial Systems
- Maintain and optimize mechanical systems including transmissions actuators bearings alignments torque specifications vacuum systems pumps and chillers.
- Diagnose mechanical failures related to vibration temperature noise or abnormal behavior.
- Replace adjust and evaluate wear and tear on critical machine components.
Projects & Continuous Improvement
- Lead improvement projects focused on efficiency automation upgrades safety and downtime reduction.
- Collaborate with integrators OEMs and suppliers for troubleshooting and system upgrades.
- Document equipment modifications in accordance with quality standards (ISO 9001 and IATF 16949 preferred).
- Support engineering change processes (ECR/ECN).
Safety & Compliance
- Ensure compliance with OSHA NFPA 70E ISO standards and machine-safety regulations (EN/ISO ).
- Participate in risk assessments Lockout/Tagout (LOTO) procedures safety audits and 5S/6S activities.
- Implement engineering controls to proactively reduce operational risks.
Production Support
- Provide direct hands-on support during critical equipment failures and production ramp-ups.
- Train and mentor maintenance technicians on advanced troubleshooting and repair methodologies.
- Ensure equipment consistently meets cycle time quality and performance requirements.
Education
- Bachelors degree in Mechatronics Robotics Electrical Engineering Mechanical Engineering Industrial Engineering or a related field.
Experience
- 25 years of experience in the maintenance of automated manufacturing equipment.
- Hands-on experience with automated assembly equipment robotics End-of-Line (EOL) testing and servo-driven systems.
Technical Skills
- PLCs: Siemens TIA Portal Allen-Bradley Studio 5000.
- Industrial Electrical Systems: 480VAC 24VDC controls and interpreting electrical schematics.
- Sensors: Inductive optical laser pressure temperature and vision systems.
- Mechanical Systems: Pneumatics hydraulics alignments torque fittings and tolerances.
- Software: Proficiency with CMMS software (MaintainX preferred).
- Documentation: Ability to read and interpret technical manuals fluently in English.
Soft Skills
- Strong sense of urgency and ownership over equipment performance.
- Excellent problem-solving and analytical skills.
- Effective communication skills for working seamlessly with cross-functional teams.
- Ability to work effectively under pressure in time-critical manufacturing situations.
- Proactive mindset with a strong continuous-improvement mentality.
- Flexibility to work extended hours as production demands require.
Certifications:
- Siemens or Rockwell Automation (basic to intermediate)
- OSHA 10 or OSHA 30
- Six Sigma (Yellow or Green Belt)
- Predictive Maintenance (vibration analysis thermography)
Additional Experience:
- Hands-on experience with robotics (Fanuc ABB or KUKA).
- Prior experience in automotive electric vehicle (EV) electronics or other high-automation environments.
- Comprehensive Health Dental & Vision (HDV) 100% employee covered
- Early-stage Stock Options
- Robust Retirement Savings (401k HSA FSA)
- Generous Paid Time Off (PTO) & Parental Leave
- Annual Vacation Bonus
- Wellness & Fertility Benefits
- Cell Phone Stipend
- Complimentary Meals & Stocked Kitchens
California Pay Range
$120000 - $140000 USD
Required Experience:
IC
About Company
Familiar form. Revolutionary foundation. Harbinger Motors is a EV manufacturer focused on commercial vehicles.