Controls System Engineer
Hendersonville, TN - USA
Job Summary
Controls Engineer High-Speed Automation & Manufacturing
Job Summary
We are seeking a Controls System Engineer to design develop and support advanced automation systems in a high-speed manufacturing environment. This role is responsible for ensuring reliable machine control optimizing system performance and integrating cutting-edge automation technologies to support production goals.
Key Responsibilities
High-Speed Automation & Controls
- Develop program and support controls systems for high-speed automated assembly equipment
- Troubleshoot PLCs HMIs motion control systems and industrial networks to minimize downtime
- Support commissioning startup and validation of new automation equipment
- Optimize machine performance for cycle time reliability and quality
Material Handling Automation
- Support controls integration for automated material handling systems includingrobotics AMRs AGVs and conveyor systems
- Develop and maintain logic formovement storage and retrieval of totes pallets and components
- Ensure seamless communication between equipment and warehouse/production control systems
Vision Systems Integration
- Configure program and supporthigh-speed vision inspection systemsfor part quality verification
- Integrate vision systems with PLCs and production equipment
- Troubleshoot vision-related defects and improve inspection performance
Continuous Improvement & Problem Solving
- Lead and support improvements using:
- Lean Manufacturing principles
- Six Sigma methodologies
- PDCA (Plan-Do-Check-Act)
- RCA (Root Cause Analysis)
- Analyze system performance data to identify issues and implement corrective actions
- Drive reliability improvements and reduce downtime events
Cross-Functional Collaboration
- Work closely with Mechanical Manufacturing Quality and Maintenance teams
- Partner with system integrators OEMs and suppliers for controls development and support
- Provide technical training and support to operations and maintenance personnel
Required Qualifications
- Bachelors degree in Electrical Engineering Controls Engineering or related field
- 8 years minimum experience with PLC programming (Rockwell Siemens or equivalent)
- Experience with HMIs motion control and industrial communication protocols
- Ability to troubleshoot complex automation and control systems
- Strong analytical and problem-solving skills
- Excellent communication and teamwork abilities
Preferred Qualifications
- Experience supportinghigh-speed automation environments (300 parts per minute preferred)
- Medical device manufacturing experience strongly preferred
- Experience with:
- Robotics and automated material handling systems (AMR AGV)
- High-speed vision systems (Cognex Keyence etc.)
- Proficiency in Lean and Six Sigma methodologies
- Familiarity with MES systems and data integration
- Experience with safety systems and machine safety standards
Key Competencies
- Strong troubleshooting and diagnostic skills
- Continuous improvement mindset
- Ability to work in fast-paced high-volume environments
- Hands-on results-driven approach
- Strong collaboration and communication skills
Work Environment
- Combination of office and manufacturing floor
- Hands-on interaction with automation equipment and controls systems
- Occasional travel for equipment integration and supplier support
Reporting Structure
- Reports to: Engineering Manager
- Works closely with: Mechanical Engineering Manufacturing Quality Maintenance and Automation teams
BE AWARE OF FRAUD: When applying for a job at Jabil you will be contacted via correspondence through our official job portal with a e-mail address; direct phone call from a member of the Jabil team; or direct e-mail with a e-mail address. Jabil does not request payments for interviews or at any other point during the hiring process. Jabil will not ask for your personal identifying information such as a social security number birth certificate financial institution drivers license number or passport information over the phone or via e-mail. If you believe you are a victim of identity theft contact the Federal Bureau of Investigations internet crime hotline () the Federal Trade Commission identity theft hotline () and/or your local police department. Any scam job listings should be reported to whatever website it was posted in.
Jabil including its subsidiaries is an equal opportunity employer and considers qualified applicants for employment without regard to race color religion national origin sex sexual orientation gender identity age disability genetic information veteran status or any other characteristic protected by law.
Accessibility Accommodation
If you are a qualified individual with a disability you have the right to request a reasonable accommodation if you are unable or limited in your ability to use or access site as a result of your disability. You can request a reasonable accommodation by sending an e-mail to or calling with the nature of your request and contact information. Please do not direct any other general employment related questions to this e-mail or phone number. Please note that only those inquiries concerning a request for reasonable accommodation will be responded to.#whereyoubelong
#AWorldofPossibilities
Required Experience:
IC
About Company
At Jabil we strive to be the most technologically advanced and trusted manufacturing solutions provider.