CNC Machine Operator IV

CNC Machine Operators operate computer-controlled machines to perform one or more machine functions required to produce customer orders. Skilled Machine Operators are critical to our success and the reliability and accuracy of our operators is essential. Operators work under varying degrees of supervision to perform simple and complex machining operations and with development and demonstrated mastery of additional skills and training operators can advance along our machining career FunctionsTo perform this job successfully an individual must be able to perform each essential duty. Reasonable Accommodations may be made to enable qualified individuals with disabilities to perform the essential up and operates automated CNC Vertical and horizontal machinesAccurately locates/identifies the X Y Z axis on Vertical and Horizontal machines; performs routing alignment checks and adjusts as appropriatePerforms daily point checks on assigned machines and reports concerns to supervisor; may initiate maintenance requests if appropriateMeets departmental/company goals and objectives promptly (i.e.: efficiencies scrap control time motion and setup time reductions)Accurately interprets product blueprints drawings sketches set up sheets and other work instructions; reads and interprets dispatch reportsUses scales calipers micrometers and height gauges to determine that the part is being machined to the proper specificationsUses indicators to verify flatness and straightness of fixturing and toolingRemoves and replaces dull cutting tools; following designated safety protocol and instructionsMounts installs aligns and secures tools attachments fixtures and workpieces on machines using hand tools and precision measuring instrumentsListens to machines during operation to detect irregular sounds (i.e. dull cutting tools or excessive vibration); adjusts machines to compensate for problems and notifies lead or supervisory personnel as appropriateAdjusts machine feed and speed changes cutting tools or adjusts machine controls when automatic programming is faulty or if machines malfunctionStops machines to remove finished workpieces or to change tooling setup or workpiece placement according to required machining sequencesLifts workpieces to machines manually or with hoists or cranesEnters control instructions into machine control units to start operationMonitors and adjusts/controls coolant systems as neededTransfers commands from servers to computer numerical control (CNC) modules using computer network linksSets up future jobs performs inspections or part checks cleans work area or performs other duties while machines are operatingMay assist in training new operators; may function as lead for a small team of operators and may support lead or supervisors by scheduling work and/or personnelMay deburr machined parts as required for work in processFollows all safety policies and procedures; consistently utilizes all required personal protective equipment (PPE)Communicates verbally (English) and follows verbal and written instructionsPerforms other tasks and/or assignments as requiredRegular attendance on site at the workplace is requiredRequired Education and ExperienceHigh School diploma or GED equivalent is requiredVocational training/certification in machining is preferredA minimum of five (5) years experience in a manufacturing role utilizing complex multi-axis machining centers is required; relevant apprenticeship or vocational training in a machine shop manufacturing technology or similar program may be considered in combination withpaid work experienceOther Required Skills and AbilitiesExperience reading & accurately interpreting shop blueprints sketches and other technical information/instructions is requiredDemonstrated basic math skills (add subtract multiply divide fraction conversions)Experience using mics calipers height gauges and other precision measuring equipment is requiredExperience using indicators to verify flatness and straightness of tooling and fixturingExperience troubleshooting production issues and program editsA history of consistent employment without unexplained or significant gaps or frequent job changes is expectedCompletion of assigned internal training for Level IV Operators and periodic retraining or recertification is requiredExperience using cranes forklifts and similar heavy & oversized material handling equipment is preferredPhysical Demands and Work EnvironmentTo perform the essential functions of the role employees must be able to perform the following activities with or without reasonable accommodations:Regularly stand and walk throughout the facility stand for long periods to perform job dutiesRegularly lift carry (short distances) and push/pull up to 100 pounds using peer assistance and/or other lifting & material-handling equipmentOccasionally reaches overhead and reaches out or down to perform dutiesFrequently climb steps stairs or laddersOccasionally bend crawl stoop squat or kneelFrequently uses hand or fingers to manually inspect parts tighten hardware & fixtures and operate machine and material handling controlsAccurately distinguish colors to respond to sensors indicators and color-variable dashboardsVisual acuity to interpret readings on gauges and other measuring devicesWorking ConditionsWork is performed in a manufacturing shop environment where working conditions may vary significantly; the employee will be exposed to:Excessive noise (hearing protection required)Dust smoke mist fumes/vapors (regularly)Extreme temperatures (occasionally)Hazardous equipment including forklifts hand tools cranes or other lifting devices and other equipment used in a machine shop environment