Associate Director, Manufacturing

Who we are:

Electra isreinventing ironmaking from the ground upwitha breakthroughelectrochemical technology that produceshigh purityclean iron and critical co-minerals. With two operating pilots in Boulderanda new demonstration facilityunderwayin Jefferson Countywereon track to reach commercial scale by the end of the decade. Backed by over $300 million and strategic partnerships with global leaders across mining steel and big tech momentum is on our side.Recognized by Fast Company as a Most Innovative Company and a Next Big Thing in Tech and named one of TIMEs 100 Climate Leaderswerebuilding a company shaping the future of industry.Ifyourelooking to make an impact and join a teamthatsdriven focused and scaling we want to hear from you.

What you will do:

The Associate Director Manufacturingreporting to the Vice President of Industrial Engineering & AssociateDirectorwillbuild andleada team of manufacturingengineerswhile serving as the technical authority for outsourced-stage development custom builds and rapid iteration are led by the Rapid Prototyping organization; this role assumes ownership once product designs transition into demonstrationand production execution.

This role translates product and process requirements into scalable manufacturing solutions qualifies and recommends capable contract manufacturers and ensures manufacturing readiness for demonstration-scale operations. The Associate Director partners closely with Supply Chainincluding Supplier Quality Engineeringto align technical execution with commercial and contractual activities whileretainingdirect responsibility for internal inspection and product specification compliance.

This role exists to transform proven Electra designs into reliable repeatable manufacturing systems that enable confident demonstration operations and scalable production.

Responsibilities include:

Manufacturing execution & scale-up

• Leadexecution of themanufacturing strategy from demonstration readiness through ongoing production (30000 units)
• Own structured handoff from Rapid Prototyping into Manufacturing including transfer of process intent key learnings tooling concepts and known technical risks.
• Drive the transition ofElectra productdesigns from development into manufacturable scalable and cost-effective production solutions
• Own ongoing production and availability of product and spares in support of Demonstration Plant operations ensuring reliable execution while Rapid Prototyping focuses on next-generation development.
• Execute make/buy decisions capacity plans and manufacturing roadmaps in alignment with VP-level direction
• Ensure manufacturing execution meets performance quality safety cost and scheduleobjectivesfor Electras operating plants
• Serve as the technical authority for outsourced manufacturing of subcomponents.
• Identify evaluate andrecommend qualified and capable contract manufacturersbased on technical capability process maturity quality systems and scalability
• Lead supplier technical assessments manufacturing readiness reviews and process capability evaluations
• Define manufacturing requirements process controls inspection strategies and acceptance criteria for external suppliers based on industrialization and demonstration-scale learnings
• Partner with Supply Chain to support supplierselectionand onboarding with Supply Chain owning commercial negotiations financial terms and legal contracts
• Collaborate with Supplier Quality Engineering to ensure supplier processes controls and corrective actions align with Electras technical and quality requirements
• Provide technical risk assessments and escalation for supplier-related manufacturing issues

Quality metrology & inspection ownership

• Serve as the Manufacturing functional owner for metrology and inspection capabilities supporting demonstration and production manufacturing
• Define manufacturing inspection requirements measurement system needs and validation expectations aligned with product supplier and manufacturing execution requirements
• Partner with Rapid PrototypingCellDesignEngineering and Quality to define acceptance criteria control plans inspection strategies and handoff requirements as products transition into Manufacturing ownership
• Ensure inspection methods measurement systems and test protocols supporting Manufacturing are capablevalidated and fit for purpose
• Leverage inspection and metrology data to support supplier qualification demonstration readiness ongoing performance evaluation and corrective action efforts
• Ensure traceability documentation and data integrity for manufacturing and quality recordsrequiredto support demonstration and production operations

Team leadership & development

• Buildleadand develop a multidisciplinary team of manufacturing engineers
• Set execution priorities technical direction and performance expectations aligned with departmental objectives
• Coach and mentor team members to enable independent ownership of complex manufacturing and process development efforts
• Foster a safety-first culture focused on accountability continuous improvement and execution excellence

Cross-functional collaboration

• Partner closely with Rapid Prototyping to ensure effective transfer of designs process knowledge and lessons learned as products transition into demonstration and manufacturing readiness.
• Represent Manufacturing execution priorities in cross-functional product development operations and readiness forums
• Provide DFM/DFA guidance toCellDesignandEngineering to support manufacturable cost-effectiveElectra productdesigns
• Work closely with Supply Chain Quality and Operations to align supplier technical readiness inspection strategy and manufacturing output with plant startup and commissioning needs
• Provide manufacturing readiness updates technical risk assessments and execution status to senior leadership

Operational excellence & problem solving

• Lead resolution of complex manufacturing quality yield and supplier issues across internal and external production environments
• Apply structured problem-solving and root cause analysis methods for high-impact issues
• Establish and track manufacturing KPIs and performance metrics across internal operations and external suppliers
• Ensure all manufacturing activitiescomply withsafety environmental and company policies

What we need you to bring to the team:

• Bachelors degree in manufacturing engineering mechanical engineering or a related field; equivalent experience considered
• 12 years of progressive experience in manufacturing engineeringwith 4 to8 years in anindustrialproduction operationssetting
• Demonstrated success scaling productsbeyondprototype or pilot stages into outsourced or hybrid-volume manufacturing
• Strong experience qualifying and managing contract manufacturers for precision plastic and metal components and assemblies
• Proven ability to lead and develop high-performing technical teams
• Deep understanding of DFMDFA anddesign-for-scalability principles
• Experience defining manufacturing requirements acceptance criteria and inspection strategies
• Familiarity with metrology systems measurement system analysis (MSA) and validation of inspection methods
• Track recordof solving complex cross-functional manufacturing and supply chain challenges
• Strong communicationskills with the ability toinfluencetechnical and non-technical stakeholders
• Highly organized decisive and effective in a fast-paced startup environment
• Experience owning manufacturing execution