Engineering Lead
Job Summary
Position Summary
The Engineering Lead is responsible for the overall engineering execution of healthcare and IVD manufacturing transfer programs ensuring successful product qualification process validation test readiness regulatory compliance manufacturing ramp-up and customer satisfaction. The role directs cross-functional activities covering Process Engineering Test Engineering Quality Engineering Manufacturing Engineering Automation Engineering regulatory compliance and NPI program execution. The Engineering Lead serves as the primary technical interface between the customer and manufacturing site and is accountable for engineering readiness from technology transfer through mass production release.
Key Responsibilities
Program Leadership
Lead the complete manufacturing transfer program from the customer site to the receiving production site.
Establish the engineering project plan resource model ownership structure milestones and escalation process.
Drive execution against schedule quality cost compliance and manufacturing-readiness objectives.
Conduct engineering readiness reviews and recommend gate approval or recovery actions.
Coordinate technical deliverables across Process Test Quality Manufacturing Automation Facilities EHS and NPI teams.
Manufacturing Readiness
Lead product process equipment layout capacity tooling material-flow and workforce readiness assessments.
Review product architecture assembly sequence process flow production strategy and scalability.
Ensure work instructions visual aids process specifications and manufacturing records reflect the approved operating method.
Drive closure of DFM DFA documentation tooling ergonomic and production-readiness gaps.
Validation Leadership
Own the overall validation strategy covering IQ OQ PQ equipment qualification test-method validation process validation and software validation.
Approve validation protocols acceptance criteria deviations reports and release recommendations before customer submission.
Ensure validation traceability objective evidence risk controls and change-impact assessments are complete and audit ready.
Process Engineering Leadership
Direct process development line setup work-instruction development tooling and fixture readiness PFMEA process capability and change implementation.
Assign process ownership across preparation special processes subassembly main-unit integration fluidics optics routing and packout.
Drive process stability yield improvement operator safety cycle-time improvement and non-value-added activity reduction.
Test Engineering Leadership
Direct test strategy development for subassembly test system-level test parameter setting HIPOT burn-in FQC and production test readiness.
Ensure tester hardware fixtures software calibration preventive maintenance data collection and validation are ready for production.
Drive test correlation false-failure reduction failure analysis tester availability and test-yield improvement.
Regulatory Quality and EHS Leadership
Ensure engineering execution follows the applicable quality system including ISO 13485 FDA quality-system expectations change control CAPA traceability and controlled records.
Coordinate engineering support for customer audits internal audits regulatory readiness reviews and manufacturing assessments.
Ensure technical risks involving chemicals waste electrical safety HIPOT isolation lifting ergonomics and special equipment are assessed with Quality and EHS owners.
Customer and Stakeholder Management
Act as the primary customer engineering focal point and lead technical review meetings.
Present engineering status readiness risk validation progress recovery plans and decisions requiring customer action.
Drive closure of customer-owned technical gaps and escalate schedule design documentation or compliance risks promptly.
Support RFQ transfer planning capital justification and manufacturing-release decisions.
Team Leadership and Capability Development
Lead coach and mentor Process Engineers Test Engineers and Engineering Technicians assigned to the program.
Define capability gaps training plans knowledge-transfer requirements and succession coverage.
Create clear technical ownership decision authority and measurable deliverables for each engineering workstream.
Key Deliverables and Decision Gates
Engineering transfer plan and resource approval
Manufacturing-readiness assessment and recovery plan
Production line equipment tooling and layout readiness approval
IQ/OQ/PQ strategy protocol and report approval
Process and test readiness approval
Engineering build readiness and closure report
Customer transfer acceptance support
Mass-production release recommendation
Post-launch stabilization and handover plan
Technical Requirements
Engineering and Manufacturing
Manufacturing engineering process engineering test engineering automation equipment qualification production transfer and system integration.
Problem Solving and Analytics
Root cause analysis PFMEA SPC DOE process capability risk assessment Lean manufacturing and structured corrective action.
IVD Systems
Working knowledge of fluidics pumps valves reagent and sample handling optics sensors motion control actuators analyzer integration and production test.
Validation and Quality
IQ/OQ/PQ process validation test-method validation software validation traceability controlled documentation CAPA and change control.
Regulated Manufacturing
Strong working knowledge of ISO 13485 and medical-device manufacturing controls; audit and inspection readiness experience preferred.
Leadership
Technical leadership program management customer communication cross-functional influence conflict resolution risk management and executive reporting.
Education and Experience
Bachelors degree in Mechanical Electrical Electronics Biomedical Manufacturing Industrial or Mechatronics Engineering.
8 to 12 years of engineering experience including substantial manufacturing process test or systems-engineering responsibility.
5 years of medical-device healthcare life-science or similarly regulated manufacturing experience.
3 years leading NPI technology-transfer validation or complex manufacturing-readiness programs.
Prior IVD analyzer clinical diagnostic instrument or Class II/III medical-device transfer experience is strongly preferred.
FDA audit or inspection support ISO 13485 auditor training MDSAP knowledge PMP and Lean Six Sigma certification are preferred.
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Required Experience:
Senior IC
About Company
At Jabil we strive to be the most technologically advanced and trusted manufacturing solutions provider.