Sr Structural Engineer

Sr Structural Engineer

Join a Team Engineering the Future of Construction:

Experience: 7-10yrs

The Role

As a Structural Engineering Lead you will play a crucial role in designing PEB steel and RCC buildings in compliance with IS codes. You will ensure that all designs adhere to industrialized construction principles and Design for Manufacturing and Assembly (DFMA) guidelines. You will collaborate closely with IITM for design validation and with the supply-chain team to select industry-relevant materials that facilitate ease of manufacturing assembly and construction particularly for Minimum-skill manufacturing & On-site Erection to enable us to execute buildings scale.

Key Responsibilities:

Design and Analysis:

Design PEB steel structures LGSF design and RCC (Reinforced Cement Concrete) elements for modular buildings ensuring compliance with relevant IS codes (e.g. IS 800 IS 456).

Apply industrialised construction principles to optimise designs for efficient fabrication and assembly.

Utilise Building Information Modelling (BIM) software to create and manage 3D models of structural components.

Collaborate with architects and other engineers to integrate structural solutions with overall building design.

Design for Manufacturability & Assembly (DFMA):

Ensure designs adhere to DFMA principles minimising on-site construction complexity and maximising prefabrication in a controlled factory environment.

Work closely with the procurement team to select readily available and industry-standard materials for efficient procurement and cost optimization.

Structural Bill of Materials (BOM) & Construction Documentation:

Assist the tendering team by providing approximate quantities of building structural estimates such as Super-Structure (Steel Required) & Sub-Structure (foundation).

Develop detailed structural BOMs specifying all required steel and RCC components for each project.

Create clear and concise construction drawings and shop drawings for fabrication and assembly guidance.

Pre-Fabrication Quality Assurance and Approvals:

Structural Engineering: Prepare and submit structural design documents for vetting by IITM (Indian Institute of

Technology Madras) or other designated approval bodies. Address any comments or revisions arising from the review process to ensure design

compliance. Material Quality:

Specify the required steel grade and certifications (IS codes relevant to your location) for all structural components.

Review mill certificates to ensure materials meet specified standards. Fabrication Drawings:

Provide detailed fabrication drawings with clear dimensions tolerances weld specifications bolt-hole locations and any necessary surface treatments (galvanization painting).

Ensure drawings are reviewed and approved by a qualified engineer before fabrication begins.

Shop Welding Procedures: Establish and document welding procedures that comply with relevant standards (e.g. AWS

- American Welding Society). Specify welder qualification requirements and testing procedures.

Quality Control Procedures: Outline a comprehensive Quality Control (QC) plan for the fabrication shop. This should

include procedures for material inspection dimensional verification weld inspections (visual and non-destructive testing) and paint/galvanising inspection.

Erection Quality Points:

Erection Drawings: Collaborate with BIM Engineer to provide detailed erection drawings that clearly show the

erection sequence bolt tightening sequence and any specific lifting procedures for heavier components.

Erection Team Qualifications: Ensure the erection team is qualified and experienced in handling PEB structures. Verify they possess the necessary licenses and certifications for steel erection.

Site Inspections: Conduct regular site inspections throughout the erection process to verify compliance with

the erection drawings and identify any potential problems. Focus on critical aspects like foundation integrity column alignment connection details and

proper bolt-tightening procedures. Quality Control Documentation:

Require the erection team to maintain detailed QC documentation. This should include records of inspections weld certifications and corrective actions taken for any non-conformances.

Additional Considerations:

Shop Approval: Consider visiting the fabrication shop to verify their capabilities and compliance with your QC procedures (optional but beneficial for larger projects).

Independent Inspections: Engage a third-party inspection agency to conduct additional quality checks at the fabrication shop and during erection (especially for critical structures).

Project Communication: Maintain open communication channels with the fabrication shop erection team and the general contractor to ensure everyone is aware of potential issues and can collaborate effectively for successful project completion.

Construction Methodology Development:

Embrace Innovation: Challenge the team to constantly think outside the box. Encourage experimentation with new construction techniques and materials suited for Prefab.

Standardization with Flexibility: Develop standardized Prefab methods for efficiency but also allow for customization to meet specific project requirements.

Develop a Prefab Playbook: Create a standardized approach for developing construction methodologies for different project types. This playbook should incorporate best practices lessons learned and adaptable solutions for various challenges.

Focus on Sustainability: Integrate sustainable practices into the construction methodology. This could include using recycled materials optimizing energy efficiency and minimizing waste.

Collaboration and Communication:

Client Focus: Develop a strong understanding of client needs and incorporate their feedback into the Prefab design and construction process. This fosters long-term client relationships and helps build a strong reputation in the Prefab market.

Prefab Expertise Sharing: Educate other stakeholders like architects and clients about the benefits and limitations of Prefab construction. This promotes a collaborative approach and avoids unrealistic expectations.

Work effectively with the project team including architects mechanical & electrical engineers and the procurement team.

Participate in project meetings to discuss design considerations constructability and cost implications.

Maintain clear and open communication with stakeholders to ensure project success.

Continuous Improvement:

EPC - IC: Constantly pursue a path of continuous improvement to execute 99% of EPC projects in an IC manner & Celebrate team members who contribute to this cause.

Prefab-specific Lean Practices: Identify and implement new lean construction principles specifically suited to Prefab workflows.

Embrace New Technologies: Actively research and integrate cutting-edge technologies Methods advanced materials & automation in Prefab construction.

Stay up-to-date on the latest advancements in PEB technology industrialized construction methods and relevant IS codes.

Actively participate in training opportunities to enhance knowledge and skills in structural engineering and Prefab construction.

Skills and Qualifications:

Master’s degree in Structural Engineering. Proven experience in designing PEB and RCC buildings preferably in the modular construction

sector. Proficiency in structural design software such as STAAD Pro ETABS and AutoCAD. Strong understanding of IS codes DFMA principles and industrialised construction methods. Excellent analytical problem-solving and communication skills. Ability to work collaboratively in a multidisciplinary team environment. Commitment to continuous learning and professional -depth knowledge of relevant building codes IS 800 IS 875 IS 456 IS 7215 ISO 19650 and

COBie standards. Proficiency in design for manufacturability and assembly (DFMA) & Process Failure mode effect

analysis (PFEMA) principles. Familiarity with project management methodologies (e.g. Lean Agile) is beneficial. Strong attention to detail and quality control. Ability to research and identify suitable building materials based on technical specifications and

industry standards. Familiarity with construction material procurement processes.

Behavioural Tendency

Synergy with Vision Passion for positive contribution to humanity Availability Responsibility Versatility Resourcefulness Thoroughness & Attention to Detail Team spirit & being the change you want to see.

Evaluation Criteria

Technical Skills (45%):

PEB and Modular Construction Expertise (20%): Proficiency in PEB design principles including connection detailing load analysis and

behaviour under different loading conditions. Understanding of modular construction methods including module sizes limitations and

integration with other building systems. Knowledge of relevant building codes and standards for modular construction (e.g. IS

codes for India). Clear and concise communication of technical concepts to both technical and non-technical

audiences. Ability to collaborate effectively with architects other engineers and the procurement team.

Structural Design Proficiency (20%): Strong understanding of structural mechanics and analysis methods. Proficiency in structural engineering software (e.g. ETABS) for efficient design

and analysis. Ability to optimize structural solutions for strength serviceability and cost-effectiveness. Ability to manage structural design tasks within project timelines and budgets. Effective communication with project managers and other engineers to ensure smooth

project flow. Building Information Modeling (BIM) Skills (5%):

Knowledge of BIM principles and workflows for integrating structural design with other disciplines.

Ability to utilize BIM software (e.g. Revit) for creating and developing as well as managing 3D models of structural components in Tekla.

Modular Construction Thinking (30%):

Design for Manufacturability and Assembly (DFMA) (10%): Ability to design structures that are optimized for efficient off-site fabrication and on-site

assembly. Understanding of limitations and capabilities of prefabricated components. Collaboration with the procurement team to select readily available materials for ease of

manufacturing. System Thinking (10%):

Ability to see the structural design as part of a larger modular construction system considering interactions with other building systems (MEP etc.).

A holistic approach to design that considers manufacturability assembly on-site logistics and overall building performance.

Design Thinking (25%):

User Focus (10%) Client and Occupant Needs: Evaluate their ability to consider the needs of the client and

future occupants of the modular building. This might involve considering factors like ease of maintenance adaptability for future expansion and overall user experience within the structural design.

Iterative Design Approach (15%) Openness to Feedback: Assess their willingness to adapt and iterate on their structural

designs based on feedback from other stakeholders (architects procurement team) and constructability considerations.

Collaborative Design Process: Evaluate their ability to collaborate effectively with other disciplines to integrate user needs constructability and overall project goals into their design iterations.

Additional Considerations:

Problem-Solving Skills: Ability to identify and solve complex structural challenges inherent to modular construction.

Continuous Learning: Demonstrated commitment to staying updated on advancements in PEB technology modular construction practices and relevant codes.

Software Skills: Proficiency in additional software relevant to modular construction (e.g. detailing software project management tools).

Evaluation Methods:

Technical Interviews: Assess knowledge and problem-solving approaches related to PEB modular construction and structural design principles. Include questions that probe their understanding of systems thinking and first principles.

Portfolio Review: Evaluate past projects for PEB experience DFMA principles BIM usage and evidence of user focus in the design.

Case Studies: Present real-world modular construction challenges and assess problem-solving approaches that demonstrate systems thinking first principles thinking and user focus.

Project Reviews: Review past projects to evaluate their contribution to project success collaboration with other disciplines and evidence of iterative design based on feedback.

Peer Reviews: Solicit feedback from colleagues on communication teamwork and overall performance related to design thinking principles.