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Lead Engineer BEV (M1) Thermal System

Job Location:

Pune - India

Hourly Salary: INR 6 - 6

Posted: 11 September 2026 (4 days ago)

Application Deadline: 9 December 2026

Vacancies: 1 Vacancy

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Job Summary

Role	Lead Engineer BEV (M1) Thermal System
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About the UNIT/ Unit Overview	Digital Product Engineering
Location	Pune
Experience:	6 to 10 years
Number of openings	2
What awaits you/ Job Profile	Develop BEV cooling systems from requirement definition through validation and production release. Engineer cooling circuits for battery e-motor inverter onboard charger and DC-DC converter. Convert component heat loads and duty cycles into system and component-level requirements. Perform coolant-flow pressure-drop heat-balance and cooling-capacity calculations. Size and select pumps valves radiators chillers heat exchangers and reservoirs. Develop system schematics interfaces technical specifications and engineering documentation. Package and route hoses pipes manifolds and components within vehicle-level constraints. Coordinate with battery e-drive controls CAE testing suppliers and vehicle-integration teams. Execute component system-rig vehicle durability and environmental validation activities. Support design release supplier development prototype builds PPAP and production launch.
What should you bring along	Bachelors or Masters degree in Mechanical Automobile Thermal or related Engineering. 6 to 10 years of automotive thermal-system design and product-development experience. Experience in at least one complete passenger-car BEV thermal system development program. Hands-on experience in system design component development testing and production release. Strong understanding of battery e-drive power electronics and charging-system heat loads. Experience working with automotive suppliers manufacturing quality and purchasing teams. Ability to independently manage assigned systems components deliverables and technical issues. Structured problem-solving experience using 8D 5 Why RCA FTA and DOE methodologies. Strong technical documentation design-review communication and engineering coordination skills. Willingness to support supplier visits prototype builds vehicle testing and production launches.
Must have technical skill	Strong knowledge of BEV cooling systems for battery e-drive inverter and charging components. Experience in heat-load estimation heat balance and transient cooling-performance calculations. Capability in coolant-flow distribution pressure-drop and hydraulic-network calculations. Experience sizing pumps valves radiators chillers heat exchangers and thermal components. Knowledge of coolant properties material compatibility corrosion contamination and fluid aging. Expertise in hose and pipe routing sealing mounting filling bleeding and leak prevention. Knowledge of metals polymers elastomers seals cooling plates and manufacturing processes. Practical experience in DFM DFA and DFS for assembly inspection service and repair. Experience preparing DFMEA DVP&R interface matrices specifications and validation reports. Awareness of AIS-038 Rev.2 UN R100 ISO 6469 and applicable M1 BEV safety requirements. Proficient with CATIA V5/V6 CAD tools for packaging and routing reviews and Teamcentre PLM tool
Good to have Technical skills	Experience in multi-loop cooling circuits and integrated coolant-distribution modules. Knowledge of battery cooling plates direct-fluid cooling and immersion-cooling concepts. Experience in battery pre-conditioning for fast charging cold start and performance driving. Knowledge of thermal controls sensor diagnostics derating and fail-safe strategies. Experience with GT-SUITE Amesim KULI MATLAB/Simulink or equivalent simulation tools. Exposure to CFD and conjugate heat-transfer analysis for coolant and component performance. Knowledge of thermal interface materials insulation heat spreaders and conductive materials. Awareness of ISO 26262 requirements for thermal sensors pumps valves and control functions. Knowledge of thermal propagation environmental validation and homologation documentation.

Required Experience:

Manager

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BMW TechWorks

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