Battery Testing V&V Engineer


Job Location:

Chennai - India

Monthly Salary: Not Disclosed
Experience Required: 4-5years
Posted on: 12 hours ago
Vacancies: 1 Vacancy

Job Summary

About the Role

  • As a Battery Testing Verification & Validation (V&V) Engineer you will establish scale and own the daily testing operations for our high-voltage eVTOL battery systems. You will lead the transition of our battery packs from the design desk to rigorous physical validation. Your primary objective will be to master and execute qualification testing compliant with stringent aerospace standards ensuring our energy storage systems are extraordinarily safe reliable and airworthy.

What You Will Do

  • Test Planning & Strategy: Author comprehensive Design Verification Plans (DVPs) test procedures and test cases for battery cells modules and full high-voltage packs.
  • Aerospace Compliance: Own the execution and documentation of regulatory testing specifically targeting RTCA DO-311 (Minimum Operational Performance Standards for Rechargeable Lithium Battery Systems) and SAE ARP 7131 protocols.
  • Daily Lab Operations: Program and operate high-power battery cyclers and environmental thermal chambers to simulate real-world flight profiles charge/discharge cycles and environmental extremes.
  • BMS Validation: Validate Battery Management System (BMS) performance including cell balancing state-of-charge (SoC) accuracy state-of-health (SoH) tracking and safety fault triggers.
  • Safety & Risk Mitigation: Enforce high-voltage (HV) safety protocols within the testing lab. Complete hazard analyses and design test setups that mitigate risks associated with thermal runaway or electrical faults.
  • Testing : Create & execute test plans. Analyze collected data extract insights from the data / participate in reviews.
  • BMS HIL Testing : Perform Hardware In the Loop (HiL) testing for the BMS functionality. Quantify measurement accuracies ensure complete battery system validation against the requirements.


Requirements

What We Are Looking For (Must-Haves)

  • Experience: 3 to 5 years of hands-on experience in battery validation testing or hardware-in-the-loop (HIL) environments (Aerospace or EV sectors preferred).
  • Equipment Mastery: Practical experience operating and programming industrial Battery Cyclers (e.g. Arbin Neware Chroma or Bitrode) and Thermal Chambers.
  • Standard Familiarity: Strong working knowledge of standard test planning frameworks test reporting and data analysis.
  • HV Safety Awareness: Deep awareness of high-voltage system risks safety barriers and emergency containment procedures. Formal HV safety certifications are highly preferable.
  • Abuse testing : Ideal candidate should have performed abuse testing on module / pack level to validate NTP (no thermal runaway propagation).

Preferred Skills (Good-to-Have)

  • Direct exposure to or understanding of RTCA DO-311 or SAE ARP 7131 / ARP 4761 testing requirements.
  • Familiarity with BMS communication protocols (CAN CAN-FD) and data logging tools

Experience Level: 35 Years




Required Skills:

Tech Skills required - 2 years of experience in electrical/electronics systems embedded software development/testing. - Strong understanding of electric power interfaces (current voltage levels power power quality) and communication interfaces (CAN ARINC Ethernet etc) - Hands-on experience with Embedded C/C debuggers (Segger J-Link Lauterbach) and embedded targets. - Strong software debugging & troubleshooting skills. - Knowledge of functional safety (ISO 26262 ASIL C/D) and/or aerospace standards (DO-178B/C DO-254). - Familiarity with RTOS concepts and real-time embedded systems. - Working knowledge of Python for scripting & automation. - Experience with Git/GitHub/GitLab for version control. - Excellent teamwork & communication skills.


Required Education:

Preferred Qualification- or B.E / BS / (Electrical & Electronics or Computer Science & Engineering) with 2 to 3 years of experience.- Exposure to power electronics (DC-DC converters motor controllers Li-ion battery systems).- Experience with CAN bus network simulation tools CAPL scripting and HIL setups.- Prior work in automotive or aerospace domains.

About the RoleAs a Battery Testing Verification & Validation (V&V) Engineer you will establish scale and own the daily testing operations for our high-voltage eVTOL battery systems. You will lead the transition of our battery packs from the design desk to rigorous physical validation. Your primary o...