CDU Quality Sup. Engineer
Job Summary
Job Description
Position: CDU Comprehensive Quality Process Control Engineer
Position Summary
The CDU Comprehensive Quality Process Control Engineer is a key leader responsible for driving end-to-end quality excellence across CDU-related operations. This role owns the strategy governance and continuous improvement of process quality control systems ensuring robust scalable and data-driven quality performance. The position plays a critical role in risk prevention advanced problem solving and cross-functional alignment to achieve zero-defect goals and superior customer satisfaction.
Key Responsibilities
1. Quality Strategy & Process Ownership
- Define and lead the overall CDU process quality control strategy aligned with business and customer objectives.
- Own end-to-end process quality governance ensuring consistent standards across all CDU operations.
- Establish scalable control frameworks to support both current production and future growth.
2. Advanced Process Control & Capability Management
- Drive advanced process control methodologies (SPC Cp/Cpk optimization digital control systems) to ensure world-class process capability.
- Lead critical-to-quality (CTQ) identification and risk mitigation through FMEA and control plan optimization.
- Champion proactive defect prevention over reactive inspection.
3. Complex Problem Solving & Continuous Improvement
- Lead resolution of high-impact complex quality issues with significant business or customer impact.
- Serve as the technical authority for root cause analysis and systemic corrective actions (8D PST DMAIC).
- Ensure horizontal deployment of lessons learned across lines products and sites.
- Identify and drive strategic improvement initiatives to reduce variation cost of poor quality (COPQ) and customer complaints.
- Integrate digital analytics to enable predictive quality and real-time decision-making.
4. Quality System & Cross-functional Leadership
- Ensure CDU processes fully comply with global quality standards and customer-specific requirements.
- Lead audits and act as the primary interface for customers on quality-related topics.
- Drive system-level improvements beyond compliance toward best-in-class performance.
- Act as a key quality partner to Operations Engineering NPI and Supply Chain leadership teams.
- Influence decision-making in process design equipment selection and production ramp-up.
5. New Product Introduction (NPI) & Change Management
- Lead CDU quality readiness during NPI and engineering changes including:
- Process validation (IQ/OQ/PQ)
- APQP / PPAP deliverables
- Ensure smooth ramp-up of CDU products with stable yield and low defect escape.
- Drive early design-for-quality (DFQ) and design-for-test (DFT) inputs.
- Lead quality readiness for NPI and major process changes ensuring robust validation (APQP PPAP).
- Mitigate quality risks during product launches and scale-up phases.
- Ensure seamless transition from development to mass production.
6. Supplier & Component Quality Management
- Define quality requirements for critical electronic components (ICs sensors connectors PCBs).
- Lead supplier quality issue escalation related to CDU failures.
- Ensure incoming quality aligns with functional and reliability expectations.
Qualifications & Requirements
Education
- Bachelors or above in Electrical Engineering Electronic Engineering Mechatronics or related fields.
Experience
- 5-8 years in quality/process engineering with strong exposure to CDU industry
- Proven experience handling complex system-level quality issues.
Technical Expertise
- Functional testing (FCT/EOL) and diagnostics
- Software flashing and parameter control processes
- FMEA (DFMEA/PFMEA)
- Control Plans & SPC
- APQP / PPAP
Leadership & Soft Skills
- Strong cross-functional leadership and influencing capability
- Ability to translate complex technical issues into business impact
- Excellent communication skills across technical and non-technical stakeholders
Key Performance Indicators (KPIs)
- CDU EOL First Pass Yield (FPY)
- Test failure rate & false failure reduction
- Defect escape rate (internal/external)
- Field return / warranty reduction
- Process capability (Cp/Cpk) of critical electronic parameters
- COPQ reduction (scrap rework failure cost)
- NPI launch quality performance
Required Experience:
IC
About Company
Johnson Controls is a global diversified technology and multi industrial leader serving a wide range of customers in more than 150 countries. Our 120,000 employees create intelligent buildings, efficient energy solutions, integrated infrastructure and next generation transportation sy ... View more